Pre-cooled Slide Microtome for Frozen Section Pathology

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Solution Overview

Problem

Current frozen section pathology methods are time-consuming, prone to operator skill errors, and produce inconsistent results due to issues like tissue striping, smearing, shattering, and non-parallel faces, which hinder rapid and accurate tissue examination in pathology.

Innovation Solution

A disposable microtome system that allows direct cutting of tissue sections on a flat, pre-cooled glass slide without the need for mounting on a chuck, using a cryostat, which reduces operator dependency and improves consistency by ensuring uniform section thickness and minimizing artifacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If standard frozen section pathology methods are used with chuck mounting, then tissue sections can be obtained, but operator skill errors and inconsistent results occur due to tissue striping, smearing, shattering, and non-parallel faces

Engineering Contradiction:
Improvesection thickness uniformityVSAvoiddiagnosis consistency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent extracts and eliminates the chuck mounting step from the traditional frozen section process. By placing tissue directly on the pre-cooled slide surface, the system removes the intermediate chuck that causes tissue handling errors, striping, and smearing artifacts, thereby improving both section uniformity and diagnostic consistency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the traditional pathology process into distinct functional components: direct tissue placement on slide, separate freezing step, and sectioning step. This segmentation allows each step to be optimized independently, with the slide serving simultaneously as both mounting surface and cutting support, eliminating the propagation of errors from chuck mounting

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If traditional pathology processing is used, then comprehensive tissue examination is possible, but the process is time-consuming taking several hours to a few days

Engineering Contradiction:
Improvepathology diagnosis accuracyVSAvoiddiagnosis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary cooling to the slide surface before tissue placement, creating a pre-prepared substrate that enables immediate freezing and sectioning. This preliminary action eliminates the need for subsequent thawing and remounting steps, reducing total processing time while preserving diagnostic accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent merges the mounting function and cutting support function into a single pre-cooled slide system. By combining these functions, the system eliminates multiple handling steps and reduces processing time from hours to minutes while maintaining the ability to produce high-quality diagnostic sections

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If manual chuck mounting and sectioning are performed, then tissue sections can be obtained, but high operator skill is required and results are inconsistent

Engineering Contradiction:
Improvesection preparation simplicityVSAvoidoperator skill requirement
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The pre-cooled slide surface provides self-adhesive properties that automatically secure tissue placement without requiring skilled manual manipulation. The slide itself serves as both the mounting substrate and the cutting support, eliminating the need for operator-dependent chuck mounting techniques and reducing skill requirements while simplifying the overall preparation process

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the pathology process, reduces operator skill requirements, and enhances the quality of tissue sections by eliminating common artifacts, enabling faster and more reliable microscopic evaluation of tissue samples.

Implementation Method 1

A disposable microtome system that allows direct cutting of tissue sections on a flat, pre-cooled glass slide without the need for mounting on a chuck, using a cryostat

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS12196647B2Method and apparatus for faster pathology
Publication Date: 2025.01.14 BAMBOT SHABBIR BAKIR
  • US12196647B2 patent drawing
  • US12196647B2 patent drawing
  • US12196647B2 patent drawing

AI summary

An apparatus and method for faster pathology are provided that removes the need for time consuming preparation of a hardened tissue block. Such hardening is necessary to enable cutting of the thin tissue sections required for pathology evaluation. Rather the tissue specimen is hardened by freezing only at the surface from which tissue is to be sectioned by contact with a cold surface or slide thereby lessening the time required for hardening. Sectioning is performed by passing a cutting member such as a blade, cutting wire or laser along a plane parallel to the cold surface and using the cold surface as a guide.