Precursor Canister Resonance Sensing for Stable Vapor Supply
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Solution Overview
Problem
Existing canisters struggle to accurately measure the remaining amount of solid precursors, leading to unpredictable replacement times and unstable supply of sublimated vapor, which affects the efficiency and stability of deposition processes.
Innovation Solution
Incorporation of a piezoelectric transducer in the canister to measure resonance frequency and vibrate precursor particles, allowing for precise determination of remaining precursor mass and release of trapped vapor.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a piezoelectric transducer is added to the canister to measure resonance frequency, then measurement precision of remaining precursor amount is improved, but device complexity increases
Solution Approach 1:
The patent replaces traditional mechanical measurement methods with a piezoelectric transducer that measures resonance frequency to determine remaining precursor amount. This substitution enables non-contact, precise measurement without mechanical wear, resolving the contradiction by improving measurement precision while adding only a single electronic component rather than complex mechanical systems.
Solution Approach 2:
The patent changes the measurement parameter from direct mass measurement to resonance frequency measurement. By monitoring changes in resonance frequency of the canister as precursor is consumed, the system achieves precise measurement of remaining amount through an indirect parameter that is easier to measure electronically, thus improving precision without proportionally increasing complexity.
2Productivity
If vibration is applied to precursor particles to release trapped vapor, then productivity of vapor supply is improved, but energy consumption increases
Solution Approach 1:
The patent applies periodic vibration through the piezoelectric transducer to release trapped vapor between precursor particles. By using intermittent, periodic vibration rather than continuous agitation, the system achieves effective vapor release and improved productivity while minimizing energy consumption, as vibration is applied only when needed to maintain steady vapor supply.
Solution Approach 2:
The patent utilizes mechanical vibration at specific frequencies to disrupt trapped vapor pockets between precursor particles. This vibration mechanism efficiently releases trapped vapor with minimal energy input by targeting the specific frequency needed to break surface tension and release vapor, rather than using high-energy continuous agitation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables accurate measurement of remaining precursor amount and stable supply, improving process efficiency by predicting replacement times and ensuring consistent vapor delivery.
Implementation Method 1
at least one piezoelectric transducer configured to at least one of vibrate the precursor accommodating tray or measure a resonance frequency
Implementation Method 2
at least one piezoelectric transducer configured to at least one of vibrate the precursor accommodating tray or measure a resonance frequency
Implementation Method 3
at least one piezoelectric transducer configured to at least one of vibrate the precursor accommodating tray
Implementation Method 4
a second valve configured to discharge a sublimated gas comprising a solid precursor into a processing chamber
Data Source
AI summary
A canister supplying a precursor to a processing chamber includes a body, a first valve introducing a carrier gas into the body, a second valve discharging a sublimated gas of a solid precursor into a processing chamber, a precursor accommodating tray accommodating the solid precursor, and at least one piezoelectric transducer at least one of vibrating the precursor accommodating tray or measuring a resonance frequency.


