Predictive Autofocusing for Continuous Stage Scanning

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Solution Overview

Problem

Conventional imaging devices face challenges in achieving rapid and accurate autofocusing, especially in real-time image acquisition applications, due to limitations in focusing techniques that often result in unfocused images and time delays, particularly when accounting for mechanical variations during continuous scanning.

Innovation Solution

The method involves determining a measured focus value for a first logical image segment, using it to image the segment, and then predicting a focus value for subsequent segments using stored focus variation parameters, with an imaging device equipped with both primary and auxiliary image sensors and a controller that adjusts the focus value between the objective lens and sample, allowing for enhanced scanning speed and image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple images are obtained at multiple focal distances for accurate autofocusing, then measurement precision is improved, but loss of time increases due to acquisition delays

Engineering Contradiction:
Improveautofocusing accuracyVSAvoidacquisition time delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs autofocus calculations and adjustments in advance while the stage is in continuous motion, rather than waiting for the stage to stop. By predicting focus values based on stored focus variation parameters and performing adjustments proactively, the system achieves both accurate autofocusing and rapid acquisition without time delays.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If autofocus calculations are performed while the stage is in continuous motion to meet scan speed requirements, then productivity is improved, but measurement precision deteriorates due to mechanical variations

Engineering Contradiction:
Improvescan speedVSAvoidfocus prediction accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent uses stored focus variation parameters that capture mechanical variations from previous operations as feedback. By incorporating this feedback information into focus predictions for upcoming image segments, the system compensates for mechanical variations and maintains measurement precision even while the stage moves continuously at high speed.

Inventive Principle:
Principle #23Feedback

3Loss of time

If a single reference point is used for rapid autofocusing, then loss of time is reduced, but measurement precision deteriorates due to insufficient information

Engineering Contradiction:
Improveautofocusing timeVSAvoidfocus accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent performs autofocus calculations and adjustments in advance while the stage is in continuous motion, rather than waiting for the stage to stop. By predicting focus values based on stored focus variation parameters and performing adjustments proactively, the system achieves both accurate autofocusing and rapid acquisition without time delays.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8878923B2System and method for enhanced predictive autofocusing
Publication Date: 2014.11.04 LEICA MICROSYSTEMS CMS GMBH
  • US8878923B2 patent drawing
  • US8878923B2 patent drawing
  • US8878923B2 patent drawing

AI summary

In an imaging device having an objective and a stage for holding a sample to be imaged, a method for autofocusing is presented. The method includes determining a measured focus value corresponding to at least a first of a plurality of logical image segments. Further, the method includes imaging the first logical image segment using the measured focus value. The method also includes determining a predicted focus value for a second of the plurality of logical image segments using the measured focus value and a stored focus variation parameter. In addition, the method includes imaging the second logical image segment using the predicted focus value.