Predictive Component Cost Estimation for Faster Procurement

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Solution Overview

Problem

The procurement of manufactured components for mass production is time-consuming and costly due to the need for multiple price quotes, vendor selection, and delivery delays, especially when dealing with thousands of unique components, which complicates the supply chain process.

Innovation Solution

A computer-implemented method using a predictive model to estimate the cost of manufactured components based on desired features, trained with feature and cost data from previously procured components, allowing for rapid and accurate cost estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional procurement process is used for manufactured components, then cost estimation accuracy is improved through multiple price quotes, but procurement time and process complexity increase significantly

Engineering Contradiction:
Improvecost estimation accuracyVSAvoidprocurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary actions by pre-training a predictive model using historical procurement data, component specifications, and vendor information before actual procurement needs arise. The model continuously learns from past transactions to improve its cost prediction accuracy, eliminating the need for time-consuming real-time price quote collection while maintaining estimation reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a virtual copy of the traditional procurement process by using an AI-based predictive model that replicates the cost estimation function. Instead of physically obtaining multiple price quotes from vendors, the system generates synthetic cost predictions based on trained patterns from historical data, achieving similar accuracy without the time investment.

Inventive Principle:
Principle #26Copying

2Measurement precision

If traditional procurement process is used for manufactured components, then cost data accuracy is improved through vendor price quotes, but procurement cost and process complexity increase

Engineering Contradiction:
Improvecost data accuracyVSAvoidprocurement process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces the mechanical process of manually collecting, validating, and comparing multiple vendor price quotes with an automated AI-based predictive model. The model processes component specifications, material costs, labor rates, and vendor profiles through computational algorithms, generating accurate cost estimates without human intervention or complex procedural steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The predictive model performs self-service by automatically updating its own parameters and learning from new procurement data without external intervention. The system continuously refines its predictions by analyzing actual versus predicted costs, gradually improving its accuracy autonomously and eliminating the need for complex manual verification processes.

Inventive Principle:
Principle #25Self-service

3Reliability

If multiple price quotes are requested from vendors, then cost estimation reliability is improved, but the number of operations and time required increase

Engineering Contradiction:
Improvecost estimation reliabilityVSAvoidprocurement efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system incorporates feedback mechanisms where actual procurement costs and vendor responses are fed back into the predictive model to refine future predictions. The model analyzes discrepancies between predicted and actual costs, adjusting its parameters to improve reliability over time. This continuous feedback loop enables the system to achieve high reliability without repeatedly contacting vendors.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary learning and model training using historical procurement data before actual cost estimation is needed. By pre-processing and analyzing past transactions, the model builds reliable prediction patterns in advance, enabling rapid and accurate cost estimates without the need for multiple sequential vendor inquiries during procurement operations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260010925A1Systems and methods for predicting component manufacturing costs
Publication Date: 2026.01.08 ATS AUTOMATION TOOLING SYSTEMS INC
  • US20260010925A1 patent drawing
  • US20260010925A1 patent drawing
  • US20260010925A1 patent drawing

AI summary

Computer-implemented methods and systems for predicting a cost estimate of a query manufactured component are provided. An example method involves operating at least one processor to: receive a query defining desired features for the query manufactured component; determine, using a predictive model, at least one cost estimate for the query manufactured component based on the query; and display, via a user interface, the at least one cost estimate for the query manufactured component. The desired features can include at least one of: a component type, a size, and a material for the query manufactured component.