Model Predictive Control for Energy-Efficient Fluid Heating

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Despite efforts to introduce energy-efficient technologies, residential and commercial buildings continue to experience rising energy consumption due to increasing electricity demand, necessitating methods to reduce energy usage and implement more efficient systems.

Innovation Solution

A method for controlling fluid temperature using a model predictive controller that optimizes future fluid temperature set-points based on historical usage data and energy predictions, minimizing input energy required by adjusting for energy losses and inputs through a series of fluid nodes, and incorporating both resistive heating elements and heat pumps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If model predictive control is implemented to optimize heating operations, then energy consumption is reduced, but system complexity increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system performs preliminary actions by predicting future hot water usage requirements and pre-heating water in advance during off-peak hours. The MPC controller calculates optimal set-point temperatures ahead of time based on predicted demand, allowing the water heater to prepare hot water before it is actually needed, thereby reducing peak-hour energy consumption while maintaining system simplicity through advance planning

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements dynamic operation by continuously adjusting heating operations based on real-time conditions and predictions. The MPC controller dynamically modifies set-point temperatures and heating power levels according to predicted hot water demand, ambient conditions, and time-of-use pricing signals, enabling the system to adapt its behavior optimally rather than operating with fixed parameters

Inventive Principle:
Principle #15Dynamics

2Use of energy by stationary object

If predictive control strategies are used to shift load to off-peak hours, then energy costs are reduced, but control complexity increases

Engineering Contradiction:
Improveenergy costVSAvoidcontrol complexity
Core Design Contradiction:
Use of energy by stationary objectVSDevice complexity

Solution Approach 1:

The MPC controller incorporates feedback mechanisms by continuously monitoring actual hot water usage, comparing it with predictions, and adjusting future set-point calculations accordingly. The system uses feedback from time-of-use pricing signals, ambient temperature measurements, and actual consumption patterns to refine its predictive models and optimize control decisions, reducing energy costs while managing control complexity through systematic feedback loops

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes operational parameters dynamically by adjusting set-point temperatures, heating power levels, and prediction time horizons based on varying conditions. The MPC controller modifies these parameters in response to time-of-use pricing signals, predicted demand patterns, and environmental conditions, enabling cost-effective load shifting while managing complexity through structured parameter adaptation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves significant energy savings, up to 20% in simulations, while maintaining thermal comfort, and can incorporate time-of-use pricing to shift loads from peak to off-peak, effectively reducing energy consumption in buildings.

Implementation Method 1

a heating element configured to heat the fluid

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

both the resistive heating element and the heat pump are configured to heat the water

Methodology Applied
Scientific EffectHeat pump thermodynamics: Heat Engine

Data Source

PatentUS10378805B2Model predictive control for heat transfer to fluids
Publication Date: 2019.08.13 ALLIANCE FOR ENERGY INNOVATION LLC
  • US10378805B2 patent drawing
  • US10378805B2 patent drawing
  • US10378805B2 patent drawing

AI summary

Model predictive control methods are disclosed which provide, among other things, efficient strategies for controlling heat-transfer to a fluid.