Predictive Material Consumption Mapping for Variable-Rate Field Application

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Solution Overview

Problem

Current agricultural systems face challenges in efficiently delivering materials like fertilizers and pesticides, as they often rely on blanket applications that do not account for varying field conditions, leading to suboptimal use and potential environmental impact.

Innovation Solution

An agricultural system that generates an information map of field characteristics and uses in-situ sensors to detect material consumption values. This data is used to create predictive maps that guide the controlled application of materials, ensuring optimal distribution based on real-time field conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If blanket material application is used across the field, then material delivery is simplified and operation speed is maintained, but material consumption efficiency deteriorates and environmental harm increases

Engineering Contradiction:
Improvematerial delivery efficiencyVSAvoidmaterial waste
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The system applies material at different rates to different geographic locations within the field based on locally varying conditions. The predictive material consumption map divides the field into zones with specific material needs, allowing precise local adjustment of application rates rather than uniform blanket application across the entire field.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system generates predictive material consumption maps before material application occurs, using historical data, weather forecasts, and crop models to anticipate material needs. This preliminary mapping allows the system to proactively adjust application rates in advance, preventing both over-application and under-application of materials.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If uniform material application is applied across all field areas, then device complexity is reduced and operation is simplified, but manufacturing precision and application accuracy deteriorate

Engineering Contradiction:
Improveapplication operation simplicityVSAvoidmaterial application precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system dynamically adjusts material application rates in real-time based on continuously updated predictive maps and current field conditions. The application precision is maintained through automated control systems that modify delivery parameters on-the-fly, allowing high precision without requiring complex manual intervention or pre-planning for each zone.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If real-time sensor detection and predictive mapping are implemented, then material consumption precision is improved and waste is reduced, but device complexity and system cost increase

Engineering Contradiction:
Improvematerial consumption measurement accuracyVSAvoidsystem structural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses multi-functional sensors and data processing capabilities that serve multiple purposes. The same sensor network and computational platform that generate predictive material consumption maps also monitor crop health, soil conditions, and weather parameters, reducing the need for separate specialized systems and thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Loss of energy

If variable rate material application is implemented based on predictive maps, then material use efficiency is improved and environmental impact is reduced, but operation time and processing complexity increase

Engineering Contradiction:
Improvematerial consumption efficiencyVSAvoidapplication operation time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The system maintains continuous operation by generating predictive maps in real-time during the application process rather than requiring separate pre-mapping and application phases. The material application proceeds continuously with dynamic rate adjustments, eliminating downtime for map generation and maintaining operational momentum throughout the field treatment.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS12298767B2Predictive material consumption map and control
Publication Date: 2025.05.13 DEERE & CO
  • US12298767B2 patent drawing
  • US12298767B2 patent drawing
  • US12298767B2 patent drawing

AI summary

An information map is obtained by an agricultural system. The information map maps values of a characteristic at different geographic locations in a worksite. An in-situ sensor detects material consumption values as a mobile material application machine operates at the worksite. A predictive map generator generates a predictive map that maps predictive material consumption values at different geographic locations in the worksite based on a relationship between values of the characteristic in the information map and material consumption values detected by the in-situ sensor. The predictive map can be output and used in automated machine control.