Predictive Response Timing in Low-Power Wireless Field Networks

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Solution Overview

Problem

In wireless mesh networks for industrial process control, the power conservation measures increase latency and reduce the availability of nodes, making it challenging to maintain the reliability of message delivery between a host computer and field devices, especially in low-power battery-powered systems where nodes are often unavailable due to cycling on and off for power-saving purposes.

Innovation Solution

A method that predicts and manages the response time of messages in a low-power wireless network, allowing the host computer to treat the network as continuously powered by accounting for the current state of the network and the power cycle, ensuring that field devices can be treated as available on demand, even when they are in a sleep state, by translating field device addresses into wireless addresses and embedding control messages within the wireless protocol.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If power conservation measures are implemented in wireless mesh networks, then energy usage is reduced and battery life is extended, but latency increases and node availability decreases

Engineering Contradiction:
Improvepower consumptionVSAvoidmessage delivery reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system performs preliminary actions by predicting the response time of field devices before actual message transmission. The host computer calculates expected response times based on known power cycle schedules, allowing it to anticipate when devices will be available and structure communications accordingly, thus maintaining reliability despite intermittent availability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback mechanisms where the host computer monitors and tracks the actual response times of field devices against predicted response times. This feedback loop allows the system to adjust its understanding of device availability patterns and improve its prediction accuracy, ensuring reliable message delivery while maintaining power conservation

Inventive Principle:
Principle #23Feedback

2Duration of action of stationary object

If field devices cycle on and off for power-saving purposes, then battery life is extended, but the availability of nodes for communication is reduced

Engineering Contradiction:
Improvebattery lifeVSAvoidcommunication latency
Core Design Contradiction:
Duration of action of stationary objectVSLoss of time

Solution Approach 1:

The host computer performs preliminary calculation of expected response times based on the field device's power cycle schedule before initiating communication. This allows the host to account for device unavailability in advance and structure its communication strategy accordingly, reducing unnecessary delays while maintaining power conservation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts communication timing based on the predicted availability of field devices. Rather than using fixed communication intervals, the host computer adapts its communication schedule to match the dynamic power cycle patterns of battery-powered devices, optimizing both power usage and response time

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the host computer treats the wireless network as continuously powered, then ease of operation is improved, but inaccuracy in response time expectations occurs

Engineering Contradiction:
Improvenetwork transparencyVSAvoidresponse time prediction accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system introduces an intermediary layer of prediction logic that sits between the host computer and the actual wireless network communication. This intermediary calculates expected response times based on power cycle information, allowing the host to operate as if the network were continuous while the intermediary compensates for the intermittent reality, maintaining both ease of operation and prediction accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP1979829B2Control system with predictive field device response time over a wireless network
Publication Date: 2022.07.27 FISHER ROSEMOUNT SYST INC
  • EP1979829B2 patent drawingFigure 1
  • EP1979829B2 patent drawingFigure 2
  • EP1979829B2 patent drawingFigure 3~5

AI summary

A host computer communicates with field devices by sending control messages and receiving response messages over a wireless network. When the host computer sends a control message to the wireless network, the host computer is provided with a predictive response time within which the field device receiving the message will respond. The wireless network cycles between a sleep state and an active state based upon a wireless network power cycle. The predicted response time is based upon the current state of the wireless network, the power cycle, and the time required for the field device to turn on, take an action (such as measuring a parameter), and generating a response message.