Pre-doped Coated Negative Electrode Active Material for Li-Ion Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium ion secondary batteries exhibit high irreversible capacity due to lithium ions occluded in the negative electrode during charging that are not released during discharging, and electrolyte decomposition during pre-charging, which complicates the production process.

Innovation Solution

A coated negative electrode active material is developed by coating a portion of the surface with a coating agent and doping it with lithium or lithium ions, eliminating the need for a degassing step and reducing the burden on the positive electrode active material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pre-charging is performed to compensate irreversible capacity, then the irreversible capacity is reduced, but electrolyte decomposition occurs and gas is generated requiring a degassing step

Engineering Contradiction:
Improveirreversible capacityVSAvoidproduction process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The negative electrode active material is pre-doped with lithium or lithium ions before battery assembly, so that the irreversible capacity compensation occurs during manufacturing rather than during a separate pre-charging step. This eliminates the need for post-assembly degassing operations while achieving the same capacity compensation effect.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The harmful gas-generating step (electrolyte decomposition during pre-charging) is extracted and eliminated from the production process. Instead, the necessary lithium insertion is achieved through a different method (direct doping during manufacturing) that does not produce harmful byproducts.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If conventional negative electrode active material is used, then the battery can be manufactured simply, but high irreversible capacity occurs during first charging and discharging

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidirreversible capacity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The negative electrode active material is pre-doped with lithium or lithium ions during the manufacturing process, before the battery is assembled and put into service. This preliminary lithium insertion compensates for the irreversible capacity that would otherwise occur during the first charge-discharge cycle, improving reliability without complicating manufacturing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The lithium content of the negative electrode active material is adjusted by controlling the doping conditions (temperature, time, lithium source amount). By changing these parameters, the material is pre-loaded with the specific amount of lithium needed to compensate for irreversible capacity while maintaining manufacturing simplicity.

Inventive Principle:
Principle #35Parameter changes

3Speed

If the surface of negative electrode active material is coated with coating agent, then charge-discharge rate is improved, but additional manufacturing steps are required

Engineering Contradiction:
Improvecharge-discharge rateVSAvoidmanufacturing process complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The coating process and lithium doping process are merged into a single manufacturing step. The coating agent serves as the lithium source, so that coating and doping occur simultaneously rather than as separate sequential steps, improving charge-discharge rate without proportionally increasing manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coating agent performs multiple functions: it coats the surface of the negative electrode active material to improve charge-discharge kinetics, and simultaneously serves as the lithium source for doping. This multi-functionality reduces the need for additional separate processing steps.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coated negative electrode active material reduces irreversible capacity, minimizes electrolyte decomposition, and improves charge-discharge rates, simplifying the production process and reducing the amount of expensive positive electrode material required.

Implementation Method 1

at least a portion of the surface of a negative electrode active material for lithium ion batteries is coated with a coating agent

Methodology Applied
Scientific EffectCoating: Coatings

Implementation Method 2

the coated negative electrode active material is doped with at least one of lithium and lithium ions

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

lithium ions are extracted from the positive electrode active material and are occluded in the negative electrode active material

Methodology Applied
Scientific EffectIon insertion: Absorption (physical)

Data Source

PatentUS11283066B2Coated negative-electrode active material for use in lithium-ion battery, slurry for use in lithium-ion battery, negative electrode for use in lithium-ion battery, lithium-ion battery, and method for manufacturing coated negative-electrode active material for use in lithium-ion battery
Publication Date: 2022.03.22 SANYO CHEM IND LTD
  • US11283066B2 patent drawing
  • US11283066B2 patent drawing

AI summary

An object of the present invention is to provide a negative electrode active material capable of reducing the irreversible capacity of a lithium ion battery. The present invention provides a coated negative electrode active material for lithium ion batteries wherein at least a portion of the surface of a particulate negative electrode active material for lithium ion batteries is coated with a coating agent and the coated negative electrode active material is doped with at least one of lithium and lithium ions.