Prefabricated Bridge Railing as Structural Support

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Solution Overview

Problem

Conventional bridges with longer spans often require high deck heights, limiting the free passage underneath and necessitating additional supports, which can be aesthetically unappealing and increase construction complexity.

Innovation Solution

A modular bridge design where the bridge railing serves both as a railing and a support, allowing for a slimmer deck design, using prefabricated concrete elements that can be easily transported and assembled, with reinforcement netting and starter bars to enhance load transfer and eliminate the need for steel railings, enabling a lower construction height and longer span lengths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If conventional bridges with longer spans are built using traditional girder or slab designs, then the span length is increased, but the construction height increases and the free passage underneath is limited

Engineering Contradiction:
Improvespan lengthVSAvoidconstruction height
Core Design Contradiction:
Length of stationary objectVSShape

Solution Approach 1:

The bridge is divided into modular prefabricated elements (beams, slabs, railings) that can be assembled in different configurations. This segmentation allows optimization of each component's dimensions, enabling longer spans without proportionally increasing overall construction height.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design transitions from traditional horizontal girder configurations to a vertical orientation where pre-tensioned concrete girders form the support of a pressure layer arranged in situ. This dimensional reconfiguration allows longer spans to be achieved while maintaining lower construction heights.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If traditional steel railings are mounted on bridge decks, then railing functionality is provided, but additional structural elements and increased complexity are required

Engineering Contradiction:
Improverailing functionalityVSAvoidstructural elements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The bridge railing is merged with the bridge deck structure itself. The pre-tensioned concrete girders that form the deck also serve as the railing support, eliminating the need for separate steel railing structures and reducing overall structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pre-tensioned concrete girders perform multiple functions: they provide structural support for the deck, serve as railing supports, and contribute to the overall aesthetic design. This multi-functionality reduces the number of separate components needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If prefabricated concrete elements are used for bridge construction, then construction time is reduced, but transportation and assembly logistics become more complex

Engineering Contradiction:
Improveconstruction speedVSAvoidassembly logistics
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The bridge is segmented into standardized prefabricated modules (beams, slabs, railings) with dimensions optimized for transportation in standard containers. This segmentation enables efficient logistics while maintaining fast assembly through simple connection mechanisms.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a bridge with a lower constructional height, reduced construction time and effort, and increased usable surface area, while maintaining structural integrity and aesthetic appeal, by integrating the railing as a support and using prefabricated elements that can be easily transported and assembled.

Implementation Method 1

the railing sections placed in series against each other and are tensioned against each other by pre-tensioning elements

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 2

tensioned against each other by pre-tensioning elements extending through the bridge sections

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

connecting parts with a starter bar project upward therefrom into meshes of the reinforcement netting, wherein the starter bars are provided with a laterally projecting confining member

Methodology Applied
Scientific EffectMechanical Fastening: Mechanical Fastener

Data Source

PatentEP2794996B1Prefabricated bridge
Publication Date: 2022.03.02 FDN CONSTR
  • EP2794996B1 patent drawingFigure 1
  • EP2794996B1 patent drawingFigure 2A
  • EP2794996B1 patent drawingFigure 2B~3B

AI summary

Bridge comprising a bridge deck extending in a bridge direction or longitudinal direction of the bridge, and two prefab bridge railings situated on the longitudinal side of the bridge deck, wherein the bridge deck is substantially formed by one or more slabs spanning the bridge width, wherein the bridge railing comprises a lower girder provided with a bearing, particularly a bearing edge, for a longitudinal edge strip of the bridge deck.