Prefabricated Cylindrical Assembly for Fast Recyclable Construction
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Solution Overview
Problem
The construction period of cylindrical structures in the prior art is long, and their demolition leads to waste of construction materials and environmental pollution.
Innovation Solution
A recyclable cylindrical structure composed of prefabricated units connected via ring blocks and slots with wedge-shaped connection elements and sealed by slurries, allowing for simultaneous foundation and unit fabrication, and demolition through relative rotation of units.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If cylindrical structures are constructed sequentially from bottom to top using conventional methods, then the construction can be completed with traditional techniques, but the construction period becomes very long
Solution Approach 1:
The cylindrical structure is divided into multiple prefabricated cylindrical units that can be manufactured independently and simultaneously. Each unit is a complete segment with connection elements, allowing parallel production rather than sequential construction. This segmentation enables multiple units to be fabricated at the same time before being assembled vertically.
Solution Approach 2:
The cylindrical units are prefabricated in advance with all connection elements (ring blocks, ring slots, wedge-shaped connection elements, sealing rings) already installed during manufacturing. This preliminary preparation of connection components eliminates the need for on-site assembly work and reduces construction time when units are stacked vertically.
2Productivity
If blasting demolition is used to demolish cylindrical structures, then the structure can be demolished quickly, but construction materials are wasted and environmental pollution is generated
Solution Approach 1:
The connection between cylindrical units uses wedge-shaped connection elements with elastic properties that allow for dynamic disassembly. By applying rotational force, the units can be separated through relative rotation that disengages the wedge elements from their jammed positions, enabling controlled demolition without destruction.
Solution Approach 2:
The prefabricated cylindrical units are designed to be reusable rather than single-use. After demolition through relative rotation, the units can be recovered and reused for other construction projects, eliminating material waste and reducing the need for new material production.
3Productivity
If blasting demolition is used to demolish cylindrical structures, then the structure can be demolished quickly, but dust pollution and construction waste are produced
Solution Approach 1:
The connection between cylindrical units uses wedge-shaped connection elements with elastic properties that allow for dynamic disassembly. By applying rotational force, the units can be separated through relative rotation that disengages the wedge elements from their jammed positions, enabling controlled demolition without destruction.
Solution Approach 2:
The elastic deformation capability of the connection elements, which could be seen as a weakness requiring complex disassembly, is converted into a benefit that enables clean, controlled separation without blasting. The elasticity allows the wedges to be pushed out through rotation rather than requiring explosive force.
4Loss of time
If prefabricated units with connection elements are used, then the construction period is reduced, but the device complexity increases
Solution Approach 1:
The connection system is segmented into distinct components: ring blocks on one unit, ring slots on the adjacent unit, wedge-shaped connection elements, and sealing rings. This segmentation allows each component to be manufactured independently and simplifies the assembly process, as each piece has a specific function and location.
Solution Approach 2:
The connection elements are designed with symmetric wedge shapes and matching geometric profiles that simplify alignment during assembly. The ring blocks and ring slots have corresponding shapes that guide proper positioning, reducing the complexity of precise alignment during construction.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The construction period is significantly reduced, and demolition is waste-free with minimal pollution, enabling material recycling and adherence to energy conservation and environmental protection.
Implementation Method 1
Each first connection element and/or each second connection element has an elasticity to radially deform
Implementation Method 2
The gap between the side wall of the ring block of the lower prefabricated cylindrical unit and the inner side wall of the ring slot of the upper prefabricated cylindrical unit is grouted by slurries
Data Source
AI summary
Recyclable cylindrical structures and usage methods are provided. A recyclable cylindrical structure includes multiple prefabricated cylindrical units. Each unit is provided with a ring block coaxially fixed on the top of the unit, a ring slot coaxially formed in the bottom of the unit, two first sealing rings arranged on the top of the unit and a second sealing ring arranged on the top of the ring block of the unit. The ring block is provided with multiple first connection elements. Multiple second connection elements are arranged in the ring slot. For two adjacent prefabricated cylindrical units of the recyclable cylindrical structure, the ring block of the lower unit inserts into the ring slot of the upper unit and the first connection elements of the lower unit are corresponding and jammed one-to-one with the second connection elements of the upper unit.