Container Treatment Control Using Preform-Based Sub-Agents

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Solution Overview

Problem

Existing methods require a separate statistical design of experiments for each combination of PET preform and PET container, making it inefficient to use an agent for parameter setting in container treatment systems.

Innovation Solution

A method that utilizes a main agent comprising multiple sub-agents, each assigned to a specific container type or preform, to automatically select the appropriate sub-agent based on preform characteristics for efficient control of the container treatment system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a separate statistical design of experiments is carried out for each combination of PET preform and PET container, then the agent can be trained to learn parameter settings for that specific combination, but the complexity and time required for agent training increases significantly

Engineering Contradiction:
Improveparameter setting accuracyVSAvoidagent training time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent segments the agent training process by dividing preforms and containers into different groups based on their characteristics. Instead of training separate agents for each specific combination, multiple groups are formed where each group shares common characteristics, allowing one agent to learn parameter settings that can be applied across all combinations within that group.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal agent that can handle multiple container types and preform combinations within a group. This multi-functional agent learns parameter settings that are applicable across various combinations sharing similar characteristics, eliminating the need for separate specialized agents for each specific pair.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If a separate statistical design of experiments is carried out for each combination of PET preform and PET container, then the agent can be trained to learn parameter settings for that specific combination, but the device complexity increases due to multiple agents required

Engineering Contradiction:
Improveparameter setting accuracyVSAvoidagent system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system segments container types and preform characteristics into distinct groups, where each group is handled by a single trained agent. This segmentation approach reduces the number of agents needed compared to having one agent per specific combination, while still maintaining appropriate specialization for each group.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each agent is designed to be universal within its assigned group, capable of handling multiple container types and preform variations that share common characteristics. This multi-functionality reduces the total number of agents required in the system while preserving the ability to provide accurate parameter settings for diverse combinations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250153418A1Method for controlling a container treatment system, and device comprising a container treatment system and a control device for carrying out the method
Publication Date: 2025.05.15 KRONES AG
  • US20250153418A1 patent drawing

AI summary

The disclosure relates to a method for controlling a container treatment system, for example a blow molding machine, for producing containers from preforms, wherein the method comprises: providing a main agent comprising a plurality of sub-agents, each sub-agent being assigned to a container type or a preform, a target parameter set for controlling the container treatment system and a group of target values for a controlled variable being provided for each sub-agent; carrying out a determination of a characteristic of a preform; evaluating a result of the determination and automatically selecting a corresponding sub-agent from the plurality of sub-agents based on the evaluation; and using the corresponding sub-agent for controlling the container treatment system. The disclosure further relates to a device comprising a container treatment system and a control device for carrying out the method.