Pre-formed Flexible Transportation Line for Lithographic Apparatus

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Solution Overview

Problem

Conventional lithographic apparatuses experience position errors due to parasitic stiffness and damping from hoses and wires, which are inhomogeneous and variable, leading to significant disturbance errors, especially in dynamic couplings between moveable parts.

Innovation Solution

The use of pre-formed flexible transportation lines, either in three-dimensional curves or pairs of two-dimensional curves with mirrored orientations, to reduce parasitic stiffness and damping between moveable parts of the apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional hoses and wires are used to dynamically couple moveable parts, then the apparatus can be assembled and operated, but parasitic stiffness and damping cause position errors and reduce measurement precision

Engineering Contradiction:
Improveposition accuracyVSAvoidparasitic stiffness and damping
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The transportation lines are pre-formed with specific three-dimensional curves instead of straight lines. This curvature allows the lines to flex and accommodate movements between the first and second parts without generating parasitic stiffness and damping forces, thereby improving position accuracy while maintaining the dynamic coupling functionality.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention transitions from conventional two-dimensional routing of hoses and wires to three-dimensional curved paths. By utilizing the third dimension (vertical space) and creating complex 3D curves, the transportation lines can follow optimal paths that minimize mechanical constraints and parasitic effects during movement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If pre-formed three-dimensional curved transportation lines are used, then parasitic stiffness and damping are reduced, but the device complexity increases

Engineering Contradiction:
Improveposition accuracyVSAvoidtransportation line configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The transportation lines are pre-formed with their final three-dimensional curved configurations before installation. This preliminary shaping eliminates the need for complex real-time adjustments or active control mechanisms during operation, reducing the overall system complexity while maintaining the precision benefits of the curved geometry.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8125616B2Lithographic apparatus with pre-formed flexible transportation line
Publication Date: 2012.02.28 ASML NETHERLANDS BV
  • US8125616B2 patent drawing
  • US8125616B2 patent drawing
  • US8125616B2 patent drawing

AI summary

A lithographic apparatus includes, in an embodiment, an illumination system configured to condition a radiation beam; a support constructed to support a patterning device, the patterning device being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam; a substrate table constructed to hold a substrate; a projection system configured to project the patterned radiation beam onto a target portion of the substrate; and a flexible transportation line extending between a first and second part of the apparatus, the second part moveable with respect to the first part, wherein the line is pre-formed in a three-dimensional curve.