Pre-formed SEI Anode Material for Lithium-Ion Batteries

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Solution Overview

Problem

Lithium-ion batteries face challenges with anode materials that suffer from mechanical degradation, leading to shortened cycle life, high irreversible capacity, and poor cycling stability due to pulverization of alloy particles during lithium ion insertion and extraction, and the formation of a solid electrolyte interface (SEI) that results in lithium loss.

Innovation Solution

Development of an anode active material with a pre-formed solid-electrolyte interphase (SEI) and a protecting shell that encapsulates the anode active material particles, allowing for controlled lithiation and delithiation processes to maximize lithium storage capacity and minimize irreversible capacity loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If alloy particles are used as anode active material to increase lithium storage capacity, then the specific capacity is improved, but the particles undergo pulverization during lithium ion insertion and extraction, resulting in shortened cycle life

Engineering Contradiction:
Improvelithium storage capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A protecting shell is formed around the anode active material particles to encapsulate them. This shell accommodates the volume expansion and contraction during lithiation and delithiation, preventing pulverization and maintaining particle integrity over multiple charge-discharge cycles, thus improving cycle life while preserving high lithium storage capacity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The anode is constructed as a composite system consisting of the core anode active material particles (providing high capacity) surrounded by a protecting shell (providing mechanical stability). This composite structure combines the advantages of both components to achieve high capacity and long cycle life simultaneously.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional anode materials are used, then the battery can operate, but mechanical degradation occurs leading to loss of particle-to-particle contacts and significantly shortened charge-discharge cycle life

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidcharge-discharge cycle life
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The protecting shell acts as a flexible encapsulation that maintains particle integrity and prevents loss of electrical contacts during mechanical degradation, ensuring long-term operational durability without complicating the manufacturing process.

Inventive Principle:
Principle #30Flexible shells and thin films

3Object-affected harmful factors

If lithium-ion batteries replace pure lithium metal with carbonaceous materials to improve safety, then safety is improved, but irreversible capacity loss occurs and energy density decreases

Engineering Contradiction:
ImprovesafetyVSAvoidirreversible capacity loss
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The invention changes the material parameter from conventional carbonaceous anodes to high-capacity alloy particles with a protecting shell. This parameter change enables the anode to achieve both the safety of non-metallic materials and the high reversible capacity characteristic of lithium alloys, reducing irreversible capacity loss.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If high-capacity alloy materials like Si, Sn, or Ge are used to maximize lithium storage, then the theoretical specific capacity is improved, but the anode material undergoes severe expansion and contraction, causing fragmentation

Engineering Contradiction:
Improvetheoretical specific capacityVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The protecting shell provides a compliant encapsulation that accommodates the severe expansion and contraction of high-capacity alloy materials during lithiation and delithiation. This prevents fragmentation and maintains structural integrity, enabling the use of high-capacity materials like Si, Sn, and Ge without suffering from their inherent mechanical instability.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the cycle life and stability of lithium-ion batteries by maintaining lithium storage capacity and reducing irreversible capacity loss, resulting in improved performance and efficiency.

Implementation Method 1

carbonaceous materials as the negative electrode (anode). The carbonaceous material may comprise primarily graphite that is intercalated with lithium and the resulting graphite intercalation compound may be expressed as LixC6

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

the formation of a solid electrolyte interface (SEI) that results in lithium loss

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentUS11715832B2Electrochemically stable anode active material for lithium-ion batteries and production method
Publication Date: 2023.08.01 HONEYCOMB BATTERY CO
  • US11715832B2 patent drawing
  • US11715832B2 patent drawing
  • US11715832B2 patent drawing

AI summary

Provided is anode active material for use in a lithium ion battery, wherein the anode active material is capable of reversibly storing lithium ions therein up to a maximum lithium storage capacity Cmax during a charge or discharge of the battery and the anode active material comprises an amount of solid-electrolyte interphase (SEI) on a surface or in an internal structure of the anode active material wherein the SEI is pre-formed prior to incorporating the anode active material in an anode electrode of the battery. Also provided is a method of producing the pre-formed SEI substances in the anode material; e.g. through repeated lithiation/delithiation procedures.