Preignition Detection in Spark-Ignition Engines Using Vibration Retard

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Solution Overview

Problem

Existing methods for detecting preignition in spark-ignition engines, such as using ion current sensors or vibration sensors, face challenges in accurately distinguishing preignition from knocking, especially in early stages, leading to potential engine damage due to delayed detection.

Innovation Solution

A method involving a spark-ignition engine with a vibration sensor or in-cylinder pressure sensor that sets the spark timing on a retard side in low engine speed/high engine load regions, where the spark timing is adjusted based on threshold values of vibration intensity or pressure, and post-spark retard values are compared to pre-spark retard values to determine preignition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ion current sensors are used to detect preignition, then detection capability is provided, but accurate distinction from knocking is difficult leading to detection errors

Engineering Contradiction:
Improvedetection accuracyVSAvoiddistinction precision between preignition and knocking
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The detection process is segmented into multiple stages: first detecting abnormal combustion using vibration intensity threshold, then performing spark timing retard, and finally determining preignition versus knocking by comparing maximum vibration values before and after retard. This segmentation allows accurate distinction between preignition and knocking that cannot be achieved by single-stage detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The method performs preliminary detection of abnormal combustion using vibration intensity threshold before conducting the definitive preignition determination. This preliminary action identifies candidates for further analysis, enabling early intervention while maintaining accurate distinction capability through the subsequent spark timing retard and comparison process.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If vibration sensors are used for detection, then device complexity is reduced, but ability to detect mild preignition is insufficient

Engineering Contradiction:
Improvesensor system complexityVSAvoidmild preignition detection capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The method performs preliminary detection using vibration intensity threshold to identify abnormal combustion candidates. This preliminary action enables the system to catch mild preignition cases that would otherwise be missed, while maintaining device simplicity by using only a vibration sensor without requiring more complex sensors like ion current sensors for the final determination.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The method changes the parameter being measured by comparing maximum vibration values at different spark timing conditions (before and after retard). This parameter change approach allows mild preignition detection using simple vibration sensors by analyzing the differential effect of spark timing changes on vibration characteristics.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If spark timing is set on retard side in low engine speed/high load region, then engine performance is maintained, but preignition detection timing is delayed

Engineering Contradiction:
Improveengine performanceVSAvoiddetection timing
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The method performs preliminary detection of abnormal combustion using vibration intensity threshold before the engine operates at retarded spark timing. This preliminary action enables early identification of preignition candidates, allowing timely control operations to be executed even though the engine normally operates with retarded spark timing for performance optimization.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If traditional detection methods are used, then simple threshold comparison is possible, but early preignition detection is missed leading to engine damage

Engineering Contradiction:
Improvedetection method simplicityVSAvoidearly preignition detection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The method performs preliminary detection using a simple vibration intensity threshold comparison to identify abnormal combustion candidates. This maintains operational simplicity while enabling early preignition detection. The preliminary threshold check is followed by spark timing retard and maximum value comparison, which together provide reliable early detection without excessive complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for early and accurate detection of preignition, distinguishing it from knocking, and enables timely control operations to prevent engine damage, even in mild preignition cases where traditional methods may fail.

Implementation Method 1

a vibration sensor for detecting vibration of the engine

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

an in-cylinder pressure sensor for detecting an in-cylinder pressure of the engine

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 3

a spark timing of a spark plug

Methodology Applied
Scientific EffectElectric Spark: Electric Spark

Implementation Method 4

combustion of an air-fuel mixture

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS8639432B2Abnormal combustion detection method for spark-ignition engine, and spark-ignition engine
Publication Date: 2014.01.28 MAZDA MOTOR CORP
  • US8639432B2 patent drawing
  • US8639432B2 patent drawing
  • US8639432B2 patent drawing

AI summary

When a maximum value of vibration intensity (maximum vibration intensity)(Vmax) acquired from a vibration sensor (33) in a low engine speed/high engine load (operating region (R)) is equal to or greater than a given threshold value (X), a spark timing of a spark plug (16) is shifted from a point set in a normal state on a retard side with respect to a compression top dead center, farther toward the retard side. Then, when a maximum vibration intensity (Vmax2) acquired after the spark timing retard is greater than a maximum vibration intensity (Vmax1) acquired before the spark timing retard, it is determined that preignition occurs. This technique makes it possible to reliably detect preignition using the vibration sensor, while distinguishing the preignition from knocking. An in-cylinder pressure sensor for detecting an in-cylinder pressure of an engine may be used to determine the presence or absence of the preignition, in the same manner.