Prelithiated Anode Chemistry for Uniform Lithium Insertion

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Solution Overview

Problem

Lithium-ion batteries face challenges in achieving high initial coulombic efficiency and energy density due to irreversible electrochemical reduction of electrolytes forming a solid-electrolyte interphase (SEI) on the anode, which consumes active lithium ions, particularly in next-generation anode materials like silicon and silicon oxides, leading to lower energy density and stability issues.

Innovation Solution

A prelithiation solution using a lithium organic complex of an aromatic hydrocarbon derivative with a non-hydrogen substituted benzene ring is applied to chemically prelithiate the anode, providing a low redox potential for uniform lithium insertion and forming a protective film, thereby enhancing electrochemical reversibility and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If solid lithium particles or lithium compounds are added as sacrificial lithium sources, then active lithium ion loss is compensated, but nanosized additives are difficult to synthesize at larger scale and lead to impurities in the electrode

Engineering Contradiction:
Improveactive lithium ion contentVSAvoidscalability and purity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent extracts the lithium source from solid particles or compounds and transforms it into a soluble lithium salt form that can be uniformly distributed in the electrode slurry, eliminating synthesis difficulties and impurity issues while maintaining the function of compensating active lithium loss

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the physical and chemical parameters of the lithium source by using soluble lithium salts instead of insol Solid lithium particles or compounds, enabling easy mixing, uniform distribution, and scalable production without impurity formation

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If lithium metal is directly applied to prelithiate the electrode, then active lithium is added, but it is difficult to precisely control the doping amount of lithium in the electrode

Engineering Contradiction:
Improvelithium doping amountVSAvoidlithium doping control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent replaces the mechanical/physical method of direct lithium metal contact with a chemical method using soluble lithium salts, allowing precise control of lithium doping amount through solution concentration and immersion time rather than relying on difficult-to-control physical contact

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a soluble lithium salt solution as an intermediary medium between the lithium source and the electrode, enabling controlled and uniform lithium transfer while precisely controlling the doping amount through solution parameters

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If conventional prelithiation methods are used, then active lithium loss is compensated, but additional battery re-assembly step is required which is not suitable for commercialization

Engineering Contradiction:
Improveactive lithium ion contentVSAvoidproduction process steps
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent merges the prelithiation step with the existing electrode preparation process by incorporating soluble lithium salt addition into the slurry mixing stage, eliminating the need for separate battery disassembly and re-assembly operations and enabling direct commercial production

Inventive Principle:
Principle #5Merging (Combining)

4Quantity of substance

If silicon and silicon oxides are used as anode materials, then high capacity is achieved, but initial coulombic efficiency is lower than 80% due to SEI formation

Engineering Contradiction:
Improveanode capacityVSAvoidinitial coulombic efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies preliminary action by adding soluble lithium salts to the electrode slurry before electrode formation, ensuring that active lithium is pre-loaded into the electrode structure, thereby compensating for the lithium consumed during SEI formation and achieving high initial coulombic efficiency

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves an ideal initial coulombic efficiency exceeding 100% and improves the energy density of lithium-ion batteries, with the prelithiated anode being suitable for large-scale production and maintaining stability in dry air.

Implementation Method 1

a step of preparing a prelithiated anode by immersing the anode in a prelithiation solution comprising a lithium organic complex of an aromatic hydrocarbon derivative

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

irreversible electrochemical reduction of electrolytes occurs, which forms a solid-electrolyte interphase (SEI) on an anode in the initial cycle

Methodology Applied
Scientific EffectElectrochemical reduction:

Data Source

PatentUS11905302B2Prelithiation and method of manufacturing prelithiated anode using the same
Publication Date: 2024.02.20 KOREA INST OF SCI & TECH
  • US11905302B2 patent drawing
  • US11905302B2 patent drawing
  • US11905302B2 patent drawing

AI summary

The present disclosure relates to a prelithiation solution and a method for preparing a prelithiated anode using the same. The prelithiation solution and the method for preparing a prelithiated anode using the same according to the present disclosure allow uniform intercalation of lithium ions throughout the anode chemically in a solution via a simple process of immersing the anode in a prelithiation solution having a sufficiently low redox potential as compared to an anode active material. A prelithiated anode prepared by this method has an ideal initial coulombic efficiency and a lithium secondary battery with a high energy density can be prepared based thereon. In addition, the prepared anode is advantageously applicable to large-scale production due to superior stability even in dry air.