Pre-lithiated Negative Electrode for Lithium Secondary Battery

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Solution Overview

Problem

Lithium secondary batteries face issues with initial irreversible phase formation during charging and discharging, leading to reduced efficiency and safety concerns, particularly with silicon-based negative electrode materials that exhibit significant volumetric expansion.

Innovation Solution

A method involving the formation of a lithium metal powder coating layer on a separator, which contacts the negative electrode active material, allowing for pre-lithiation and minimizing the formation of irreversible phases by forming a composite with the metalloid oxide, thereby enhancing the initial efficiency of the battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If carbon coating is applied to silicon-based material to reduce volumetric expansion, then battery life is improved, but initial charging/discharging efficiency is lowered due to irreversible phase formation

Engineering Contradiction:
Improvebattery lifeVSAvoidinitial charging/discharging efficiency
Core Design Contradiction:
Duration of action of stationary objectVSProductivity

Solution Approach 1:

The patent applies preliminary action by pre-compositing lithium with metalloid oxide before battery assembly. This pre-lithiation process occurs during manufacturing, so that when the battery undergoes initial charging/discharging, the irreversible phase formation is minimized because lithium is already present in the metalloid oxide structure, eliminating the need for lithium to be extracted from the electrolyte during initial cycles.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If silicon-based material is used as negative electrode active material to increase capacity, then theoretical capacity is significantly improved, but volumetric expansion during charging/discharging causes capacity degradation and safety issues

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle characteristics and safety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs composite materials by creating a composite structure of lithium and metalloid oxide (such as SiOx). This composite material combines the high capacity benefits of silicon-based materials with the structural stability of metalloid oxide, allowing the silicon to expand and contract during lithium insertion/extraction without degrading the overall structure, thus maintaining both high capacity and good cycle characteristics.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the generation of lithium oxide and lithium metal oxide during initial charging/discharging, improving the initial efficiency and cycle life of the lithium secondary battery by pre-forming lithium alloys with the negative electrode active material.

Implementation Method 1

coating the lithium dispersion on one side of a separator to form a lithium metal powder coating layer

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Implementation Method 2

laminating the electrode assembly to transfer the lithium metal powder to the negative electrode

Methodology Applied
Scientific EffectLamination: Lamination

Implementation Method 3

lithium and metalloid oxide can be pre-lithiated simultaneously with the operation of the battery, thereby minimizing the formation of irreversible phases

Methodology Applied
Scientific EffectAlloying:

Data Source

PatentUS11664485B2Method for manufacturing lithium secondary battery
Publication Date: 2023.05.30 LG ENERGY SOLUTION LTD
  • US11664485B2 patent drawing

AI summary

A method for manufacturing a lithium secondary battery including a pre-lithiated negative electrode. A composite of lithium and a negative electrode active material is formed through a lamination process which is a process of manufacturing a battery. In the case of the lithium secondary battery to which the negative electrode having the composite formed by lithium and the negative electrode active material is applied, when the battery starts to operate, the negative electrode active material is pre-lithiated, and thus the charging/discharging process proceeds in the state where the lithium alloy is already formed on the negative electrode, thereby showing an effect of reducing initial irreversible phases.