Preloadable Trigger-Release Clip for Lighting Module Installation
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Solution Overview
Problem
Existing lighting module installation methods require both hands to keep spring clips open, leading to installer fatigue and increased risk of falling while working overhead, as the spring clips are not pre-loaded into an open configuration and must be manually pressed open during installation.
Innovation Solution
A preloadable trigger-release-clip system that includes a base-plate, trigger, and stop, allowing the spring clip to be pre-loaded into an open configuration and maintained until triggered by natural installation mechanics, such as pushing the lighting module into a ceiling hole, enabling one-handed installation and secure attachment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If spring clips are pre-loaded into open configuration, then ease of operation is improved, but device complexity increases
Solution Approach 1:
The spring clips are pre-loaded into the open configuration during manufacturing, so that when the lighting module is installed, the clips are already ready to engage with the ceiling structure without requiring manual opening. This preliminary action eliminates the need for installers to use both hands to open the clips during installation.
Solution Approach 2:
A trigger mechanism is introduced as an intermediary component that controls the release of the pre-loaded spring clips. The trigger remains engaged during storage and transport, keeping the clips in the open configuration, and is disengaged during installation to allow the clips to close and secure the module. This intermediary mechanism enables the complex pre-loaded system to function simply during installation.
2Reliability
If both hands are required to keep spring clips open, then reliability of clip engagement is improved, but productivity decreases
Solution Approach 1:
The spring clips are designed to maintain their open configuration automatically through the pre-loaded spring tension, eliminating the need for continuous manual pressure from the installer. The clips self-maintain their operational state until the trigger is disengaged, allowing installers to work faster without compromising engagement reliability.
3Ease of operation
If constant pressure is applied to spring clips during installation, then ease of operation is improved, but loss of energy increases due to installer fatigue
Solution Approach 1:
The spring clips are pre-loaded during manufacturing to store the necessary energy for opening and maintaining the open configuration. This preliminary energy storage eliminates the need for installers to continuously expend energy applying pressure to keep the clips open during installation, significantly reducing installer fatigue and energy loss.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The preloadable trigger-release-clip system reduces installer fatigue, enhances safety by allowing one-handed installation, and speeds up the process of installing multiple lighting modules while minimizing the risk of accidents during overhead work.
Implementation Method 1
The clip, with a torsion-spring, may be in communication with the base-plate
Data Source
AI summary
A preloadable trigger-release-clip that may be ceiling triggered for lighting module installation is described, including systems and methods of use. The trigger-release-clip may include a base-plate, a trigger, a clip, and a stop. The base-plate may be a structural member that attaches to a lighting module. The trigger may be in communication with the base-plate. The clip, with a torsion-spring, may be in communication with the base-plate. The stop may be in communication with the trigger. In a pre-loaded configuration, the stop may be in an up position that prevents the clip from actuating. In a final configuration, the stop has been retracted into a down position by the trigger being depressed by a bottom of a ceiling that may allow the clip to actuate, such that a terminal end of the clip pivots to grab a top of the ceiling securing the lighting module to the ceiling.