Pre-Printed Label Serialization for Low-Cost CPG Tracking

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Solution Overview

Problem

Low-cost consumer packaged goods (CPG) are not easily serialized for inventory management due to the cost and burden of traditional serialization methods.

Innovation Solution

A method and apparatus that utilize pre-printed labels with unique indicia, such as QR codes, combined with machine-readable data, which are read and associated with product information to create a serialization link, optionally using RFID circuits for enhanced tracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional serialization methods are used on low-cost CPG products, then product tracking capability is improved, but manufacturing cost and process complexity increase significantly

Engineering Contradiction:
Improveproduct tracking capabilityVSAvoidmanufacturing cost and process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-printing unique indicia (such as sequential numbers or barcodes) on labels during the label manufacturing process, before the labels are applied to products. This eliminates the need for costly serialization equipment at the product manufacturing stage, as the unique identification is already in place on the labels themselves. The system then combines these pre-printed unique indicia with machine-readable product data through imaging and association processes.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If serialization is implemented on low-cost products, then inventory management capability is improved, but the complexity of the serialization process increases

Engineering Contradiction:
Improveinventory management capabilityVSAvoidserialization process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical serialization systems with an imaging-based approach. Instead of using expensive serialization equipment to print unique codes on each product, the system uses imaging devices to capture both the pre-printed unique indicia on labels and the machine-readable product data, then uses software to associate these data sets. This substitution of mechanical serialization systems with imaging and data processing systems significantly reduces process complexity while maintaining inventory management capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If unique identification is added to each low-cost product, then individual product tracking is improved, but the cost burden on manufacturers increases

Engineering Contradiction:
Improveindividual product trackingVSAvoidcost burden
Core Design Contradiction:
Loss of informationVSEase of manufacture

Solution Approach 1:

The patent uses copying by creating digital associations between the pre-printed unique indicia on labels and the machine-readable product data. Instead of physically embedding expensive RFID tags or complex identification mechanisms in each low-cost product, the system creates a digital link between the label's unique indicia and the product information through imaging and database association. This copying approach allows individual product tracking through data linkage rather than through expensive physical identification components.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS12400179B2Methods and apparatus for linking pre-printed labels to product information
Publication Date: 2025.08.26 EAGLESON SR DAVID
  • US12400179B2 patent drawing
  • US12400179B2 patent drawing
  • US12400179B2 patent drawing

AI summary

An apparatus for managing inventory is described. The apparatus includes a plurality of labels each having a unique pre-printed indicia. A printer prints machine-readable data corresponding to product information on one or more of the labels, such that the machine-readable data is printed on a same side of the label as the unique pre-printed indicia. An imaging device reads the machine-readable data and the unique pre-printed indicia on the label. A computing device includes software that associates the machine-readable data with the unique pre-printed indicia to create an association that is stored in a memory.