Pressed Aggregate-Filled Concavities for Uniform Ground Stiffness

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Solution Overview

Problem

Existing techniques for shallow ground improvement, such as chemical stabilization and geogrid reinforcement, fail to directly enhance stiffness and spatial uniformity of natural ground, pavement foundations, and railway track beds, leading to issues like differential settlement and reduced pavement and rail performance.

Innovation Solution

Creating pressed aggregate-filled concavities using controlled downward force to improve stiffness and uniformity, filled with materials like aggregate, soil, or chemically stabilized substances, using mechanisms with feedback control for precise penetration and filling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If chemical stabilization using cement and lime is used, then ground strength is improved, but treatment depth is limited to less than 1 foot and spatial uniformity is not directly addressed

Engineering Contradiction:
Improveground strengthVSAvoidtreatment depth
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The ground treatment is divided into multiple discrete concavities distributed throughout the treatment zone, each filled with stabilized aggregate. This segmentation allows deeper treatment penetration while maintaining spatial uniformity through distributed placement, overcoming the depth limitation of conventional chemical stabilization methods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each concavity is filled with chemically stabilized aggregate localized at specific weak points in the ground, creating enhanced stiffness precisely where needed. This local quality approach addresses spatial non-uniformity by concentrating treatment materials in concavities positioned according to measured stiffness variations.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If geogrid reinforcement is buried within fill layers, then ground stability is improved, but treatment depth is limited to less than 1 foot and stiffness is not directly enhanced

Engineering Contradiction:
Improveground stabilityVSAvoidtreatment depth
Core Design Contradiction:
Stability of the object's compositionVSLength of stationary object

Solution Approach 1:

The reinforcement approach is segmented into multiple discrete concavities filled with stabilized aggregate, replacing the continuous but shallow geogrid layer. This segmentation enables deeper treatment penetration while maintaining stability through distributed reinforcement elements positioned at measured weak points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The treatment transitions from shallow broad coverage to deeper targeted treatment by changing the physical parameters of the ground structure through controlled concavity formation and fill material placement, achieving both depth penetration and stability enhancement.

Inventive Principle:
Principle #35Parameter changes

3Strength

If compacted layers of stiffer aggregate are built up, then ground stiffness is improved, but treatment depth is limited to less than 1 foot and spatial uniformity is not directly addressed

Engineering Contradiction:
Improveground stiffnessVSAvoidtreatment depth
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

Instead of building up continuous compacted aggregate layers to shallow depths, the invention segments the treatment into discrete concavities filled with stabilized aggregate. This segmentation achieves deeper treatment penetration while the distributed placement pattern directly addresses spatial uniformity of stiffness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Stabilized aggregate is placed locally within concavities at specific positions determined by stiffness measurements, creating enhanced stiffness precisely where needed. This local quality approach directly addresses spatial non-uniformity by concentrating treatment materials in concavities positioned according to measured stiffness variations.

Inventive Principle:
Principle #3Local quality

4Ease of manufacture

If conventional ground improvement techniques are used, then construction costs are reduced, but pavement and track performance problems increase due to differential settlement

Engineering Contradiction:
Improveconstruction costVSAvoidpavement and track performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The method incorporates feedback from stiffness measurements to guide the placement and depth of concavities. By measuring ground stiffness and using this feedback to position concavities at weak points, the system achieves superior pavement and track performance while controlling construction costs through targeted rather than universal treatment.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention changes the physical parameters of the ground by creating controlled concavities and filling them with stabilized aggregate, fundamentally altering the ground structure to prevent differential settlement. This parameter change approach achieves improved reliability while maintaining cost-effectiveness through efficient material usage.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances ground stiffness and uniformity, reducing construction costs and future maintenance by improving pavement and track performance, and minimizing stress concentrations.

Implementation Method 1

pressing into a ground surface in a substantially downward direction under controlled loading to create a concavity

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

pressing the aggregate within the concavity using a controlled downward force or penetration depth

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS12606969B2Systems and methods to provide pressed and aggregate filled concavities for improving ground stiffness and uniformity
Publication Date: 2026.04.21 INGIOS GEOTECHNICS INC
  • US12606969B2 patent drawing
  • US12606969B2 patent drawing
  • US12606969B2 patent drawing

AI summary

Systems and methods to provide pressed aggregate-filled cavities for improving ground stiffness and uniformity are disclosed. According to an aspect, a method includes using a mechanism to press into a ground surface in a substantially downward direction to create a concavity. The method also includes substantially or completely filling the concavity with unstabilized or chemically stabilized aggregate, soil, or sand. Further, the method includes using the mechanism to press the aggregate within the concavity to achieve a desired ground stiffness.