Pressing Structure With Cushion Element For Electronic Component Assembly
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional pressing structures often exert excessive pressure on electronic components during assembly, leading to deformation or damage due to the increasing complexity and fragility of these components.
Innovation Solution
A pressing structure featuring a support frame and a pressing element with a pedestal and cushion elements, where the cushion elements absorb excessive pressure forces, preventing damage to electronic components by distributing the force effectively.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a conventional pressing structure uses pneumatic cylinders to push the pressing structure downwards for pressure operation, then the pressing operation can be performed, but the downward pressure frequently exceeds the strength capable of being loaded by the more elaborated electronic components, causing deformation or damage
Solution Approach 1:
The patent applies beforehand cushioning by incorporating a cushion element between the pressing block and the rocker component. This cushion element is pre-installed to absorb excessive pressure force during the pressing operation, preventing damage to the electronic component before it occurs. The cushion element acts as a protective buffer that mitigates the harmful effects of excessive pressure while maintaining the pressing function.
Solution Approach 2:
The cushion element serves as an intermediary between the pressing block and the rocker component. It mediates the force transmission by absorbing and distributing the pressure force, preventing direct transmission of excessive force to the electronic component. This intermediary element resolves the contradiction by allowing the pressing operation to proceed while protecting the component from damage.
2Manufacturing precision
If the pressing structure exerts downward pressure on the rocker component during assembly, then accumulated tolerances can be eliminated, but the electronic component easily suffers excessive pressure to cause deformation or damage
Solution Approach 1:
The cushion element is pre-installed in the pressing structure to provide beforehand cushioning. During the pressing operation, it absorbs excessive pressure force, ensuring that the pressure applied is sufficient to eliminate accumulated tolerances but does not exceed the strength limit of the electronic component, thereby preventing deformation or damage.
Solution Approach 2:
The cushion element changes the pressure force parameter during the pressing operation. It allows the pressure to increase sufficiently to eliminate tolerances, then absorbs the excessive portion, effectively modulating the pressure parameter to stay within the safe loading range of the electronic component throughout the process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The pressing structure effectively reduces the risk of deformation and damage to electronic components by absorbing and distributing the pressure force, ensuring safe and secure mounting of rocker components on electronic components during assembly operations.
Implementation Method 1
The cushion element is mounted on the pedestal for absorbing an excessive pressure force generated on the pressing element at the time of the pressing element being pressed downward
Data Source
AI summary
A pressing structure includes a support frame and a pressing element. The pressing element is mounted to a bottom surface of the base plate. The pressing element includes a pedestal and a cushion element. The pedestal has a base board. A bottom surface of the base board protrudes downward to form a pressing block. A bottom surface of the pressing block is recessed upward and gradually arched outward from top to bottom to form a first pressing face. The rocker component has a base portion. The first pressing face is in contact with the base portion. The cushion element is mounted on the pedestal, so that the rocker component is mounted on the electronic component by the pressing structure, the rocker component and the electronic component are without affording the excessive pressure force to cause a damage and a deformation of the electronic component.