Pressure-Activated Current Connector for Safe Power and Data Transfer
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Solution Overview
Problem
Existing electrical connectors pose a risk of accidental energization, potentially causing physical injury when a person inadvertently touches a powered prong, and existing cables lack efficient integration of electrical current and data transfer.
Innovation Solution
A system comprising a monitor component to check connection state and a management component to energize the connector only when appropriate pressure is applied, along with a cable design that separates electrical current and data transfer conduits, using a plunger and energy storage device to ensure safe energization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If the electrical connector is energized to provide power transfer, then the power transfer function is improved, but the risk of accidental injury increases
Solution Approach 1:
The connector performs preliminary actions by establishing mechanical engagement and monitoring connection state before energizing the electrical contacts. The system checks engagement status, validates proper connection, and only then activates power transfer, preventing accidental energization of exposed contacts
Solution Approach 2:
The system implements feedback by continuously monitoring the connection state through engagement detection mechanisms. This feedback loop ensures that power is only transferred when proper mechanical engagement is confirmed, and automatically interrupts power if engagement is lost or improper, thereby preventing accidental injury
2Adaptability or versatility
If a single cable is used for both power and data transfer, then the cable integration is improved, but the interference between signals increases
Solution Approach 1:
The cable is segmented into distinct functional components with separate conduits or pathways for power transfer and data communication. This physical segmentation isolates electromagnetic signals, preventing interference while maintaining integrated cable functionality
Solution Approach 2:
Different regions or sections of the cable are designed with locally optimized properties - power conductors with shielding and grounding for electromagnetic compatibility, while data conductors have differential pairing and isolation. Each section has tailored characteristics suitable for its specific function, reducing cross-interference
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system ensures safe energization of electrical connectors by preventing accidental activation and integrates efficient current and data transfer in a single cable.
Implementation Method 1
an energy storage device physically coupled to the plunger
Data Source
AI summary
Various embodiments are described that relate an electrical current connector. The electrical current connector can be configured to provide electrical current when pressure is applied to a prong set. This pressure can cause a contact to engage with a connector. This can complete a circuit that allows the electrical current to flow. The connector can be coupled to a cable that can be configured to transfer data along with the electrical current. The cable can have an inner portion that transfers the data while an outer portion that surrounds the inner portion transfers the current.