Aircraft Pressure Sensor Board Layout for Downward Inlet Orientation

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Solution Overview

Problem

Existing pressure probes on aircraft are vulnerable to blockage by water, ice, dust, sand, and insects, especially on flying wing aircraft with upward-facing probes, and require multiple sensor models to maintain an angular offset less than 45°, leading to high design and maintenance costs.

Innovation Solution

A pressure measurement probe with a pressure sensor board having a regular polygon shape, such as a hexagon, with fixing points at vertices, ensuring the air inlet is always directed downward, regardless of aircraft orientation, using a single model to prevent water obstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple sensor models are used to maintain angular offset less than 45°, then measurement precision is improved, but device complexity and maintenance costs increase

Engineering Contradiction:
Improveangular offset controlVSAvoidnumber of sensor models
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The pressure sensor board is designed with a regular polygon shape (e.g., hexagon) and fixing points distributed on a circle at regular angular intervals, enabling a single universal model to be installed in multiple orientations. This allows the same sensor board to serve multiple positions on the aircraft fuselage while maintaining the required angular offset between the air inlet axis and the vertical, eliminating the need for multiple specialized sensor models.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If probes are positioned with air inlet axes directed upward on flying wing aircraft, then adaptability to aircraft design is improved, but reliability decreases due to water accumulation

Engineering Contradiction:
Improveprobe positioning flexibilityVSAvoidsensor functionality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The regular polygon shape with fixing points at regular angular intervals provides dynamic adaptability. The sensor board can be rotated and fixed in different orientations depending on the probe position on the aircraft, allowing the air inlet to be directed in appropriate directions (e.g., downward or at suitable angles) to prevent water accumulation while maintaining flexibility in probe positioning on flying wing aircraft configurations.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a single sensor model is used regardless of probe position, then device complexity is reduced, but measurement precision deteriorates due to angular offset exceeding 45°

Engineering Contradiction:
Improvesensor model varietyVSAvoidangular offset control
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The regular polygon shape (e.g., hexagon) introduces asymmetric fixing point distribution relative to the sensor air inlet orientation. This asymmetric design ensures that regardless of which fixing point is used for installation, the air inlet axis maintains the required angular offset (less than or equal to 45°) from the vertical when the aircraft is on the ground, enabling a single sensor model to achieve precise angular control in all positions.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents water accumulation at the sensor inlet by gravity, reducing the need for multiple sensor models and associated costs, while maintaining probe functionality across various aircraft orientations.

Implementation Method 1

a pressure sensor provided with an air inlet

Methodology Applied
Scientific EffectPressure sensing:

Implementation Method 2

when the aircraft is on the ground, a pressure sensor air inlet that is directed downward

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS12510558B2Pressure measurement probe comprising a pressure sensor board
Publication Date: 2025.12.30 THALES SA
  • US12510558B2 patent drawing
  • US12510558B2 patent drawing

AI summary

A pressure measurement probe for an aircraft, includes a pressure sensor board comprising an electronic board equipped with a pressure sensor provided with an air inlet, the electronic board further comprising at least four fixing points distributed on a circle at regular angular intervals and configured to allow the sensor board to be fixed in the pressure measurement probe in such a way as to have, when the aircraft is on the ground, a pressure sensor air inlet that is directed downward and an angular offset less than or equal to 45° between the axis of the air inlet of the pressure sensor and the vertical, irrespective of the position of the probe on the aircraft.