Pressure Compensated Core Sampling System

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Solution Overview

Problem

Conventional core sampling systems fail to maintain the original reservoir state of fluids during transport to the surface, leading to fluid phase changes, damage, and alteration of the core sample's representative nature due to pressure and temperature changes.

Innovation Solution

A core sampling system with a pressure compensating mechanism that includes a high-pressure core tube assembly and a pressure compensating system using a compressible fluid to maintain reservoir pressure, preventing fluid phase changes and damage by applying additional force on the core samples through a piston and control valve system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional core sampling systems transport core samples to the surface without pressure compensation, then the transport process is simple and direct, but the pressure reduction causes fluid phase changes, thermal contraction, and irreversible fluid alteration that damages the core sample's representative nature

Engineering Contradiction:
Improverepresentative nature of core sampleVSAvoidcore sampling system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention implements nesting by placing the core sample within a core sample chamber, which is surrounded by a compressible fluid filling chamber. The compressible fluid acts as an outer layer that can be independently pressurized to compensate for pressure changes experienced by the core sample during transport, while maintaining a relatively simple overall system structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention uses a compressible fluid (gas or liquid) that can be pressurized to compensate for pressure reductions during core sample transport. The system includes pressure compensation mechanisms that maintain reservoir pressure conditions on the core sample by utilizing pneumatic or hydraulic principles, preventing fluid phase changes and preserving sample integrity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If the core sampling system includes pressure compensation mechanisms, then fluid phase changes and sample damage are prevented, but the system complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvesample integrity during transportVSAvoidcore sampling system construction
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system is divided into distinct functional segments: a core sample chamber for holding the sample, a compressible fluid filling chamber for pressure compensation, and separate pressure control mechanisms. This segmentation allows each component to be manufactured and tested independently, simplifying the overall manufacturing process while maintaining effective pressure compensation functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention utilizes changes in the physical parameters of a compressible fluid (pressure and volume) to compensate for pressure reductions during transport. By adjusting the pressure of the compressible fluid in the filling chamber, the system maintains constant pressure conditions on the core sample without requiring complex mechanical structures, thereby easing manufacturing requirements.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If temperature reduction occurs during core sample transport, then thermal contraction of fluid within the core sample occurs, but this leads to fluid phase changes and irreversible fluid alteration

Engineering Contradiction:
Improvetemperature during transportVSAvoidfluid composition stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The system applies preliminary anti-action by pre-pressurizing the compressible fluid surrounding the core sample before transport begins. This pre-applied pressure counteracts the effects of thermal contraction and phase changes that would otherwise occur due to temperature reduction during transport, thereby preserving fluid composition stability without requiring active temperature control mechanisms.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains the original reservoir state of fluids, preventing phase changes and damage during transport, ensuring accurate laboratory testing results by maintaining pressure and temperature conditions similar to the reservoir.

Implementation Method 1

The isolated pressure compensation system may include a compressible fluid charge

Methodology Applied
Scientific EffectCompressibility:

Implementation Method 2

a reduction in temperature, which occurs as the core sample travels to the surface, results in a thermal contraction of fluid within the core sample

Methodology Applied
Scientific EffectThermal contraction: Thermal Contraction

Implementation Method 3

maintain reservoir pressure by applying additional force on the core samples through a piston and control valve system

Methodology Applied
Scientific EffectHydraulic pressure transmission: Pascal's Law

Data Source

PatentEP3475521B1System and methods for a pressure compensated core
Publication Date: 2022.04.27 HALLIBURTON ENERGY SERVICES INC
  • EP3475521B1 patent drawingFigure 1
  • EP3475521B1 patent drawingFigure 2
  • EP3475521B1 patent drawingFigure 3

AI summary

The disclosed embodiments include a core sampling system. The core sampling system includes a core barrel that in operation receives a core sample from a well. Additionally, the core sampling system includes an isolated pressure compensation system, and a selectively activated isolation mechanism coupled between the core barrel and the isolated pressure compensation system. Further, the core sampling system includes a controller that in operation deactivates the selectively activated isolation mechanism upon closing of the core barrel.