Pressure-Contact Semiconductor Assembly With Opposite-Side Disc Spring

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Solution Overview

Problem

Conventional pressure-contact-type semiconductor devices face complexity and poor manufacturability due to the placement of the disc spring on the surface including the gate signal input/output part of the semiconductor element.

Innovation Solution

The semiconductor device design includes a semiconductor chip with a guard ring and gate signal input/output part on one surface, a conductive pattern, a contact pin, a plate-like electrode, and a disc spring on the opposite surface, allowing the disc spring to be positioned away from the gate signal input/output part, enhancing manufacturability and assembly ease.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the disc spring is provided on the surface including the gate signal input/output part of the semiconductor element, then the structure can be compact, but the structure becomes complex and manufacturability deteriorates

Engineering Contradiction:
Improvedevice compactnessVSAvoidmanufacturability
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The patent relocates the disc spring from the first main surface (where gate signal input/output parts are located) to the second main surface (opposite side) of the semiconductor chip. This spatial repositioning in another dimension resolves the conflict by separating the disc spring's location from the gate signal terminals, thereby simplifying the structure and improving manufacturability while preserving compactness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies assembly, reduces wiring inductance, and allows for efficient heat dissipation, improving the overall manufacturability and performance of the semiconductor device.

Implementation Method 1

a disc spring being provided on the plate-like electrode

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12051671B2Pressure-contact-type semiconductor device
Publication Date: 2024.07.30 MITSUBISHI ELECTRIC CORP
  • US12051671B2 patent drawing
  • US12051671B2 patent drawing
  • US12051671B2 patent drawing

AI summary

The present invention has an object to enhance manufacturability of a pressure-contact-type semiconductor device. A pressure-contact-type semiconductor device according to the present invention includes: a semiconductor chip, the semiconductor chip including a guard ring and a gate signal input/output part in the first main surface; a first external electrode being formed on a side of the first main surface of the semiconductor chip; a conductive pattern being formed on the first external electrode; a contact pin connecting the gate signal input/output part and the conductive pattern; a plate-like electrode being provided on the second main surface of the semiconductor chip; a disc spring being provided on the plate-like electrode; and a second external electrode being provided on the disc spring, the second external electrode and the first external electrode interposing the semiconductor chip.