Pressure-Controlled Fluid Release Assembly for Contactless Droplet Dispensing

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Solution Overview

Problem

Existing microfluidic devices face challenges in preventing evaporation during thermal processes and pressure cycles, particularly in the generation of aqueous droplets for nucleic acid amplification and analysis, and lack a contactless method for precise fluid droplet deposition.

Innovation Solution

A non-compressible compartment with specific geometric and fluid properties is used to control fluid release through a channel, allowing for contactless and precise dispensing of fluids, including the use of a macrofluidic reservoir and microfluidic channel designs to manage fluid flow and prevent evaporation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a saturated atmosphere chamber is used to prevent evaporation, then evaporation is prevented, but manipulation of chips becomes challenging

Engineering Contradiction:
Improveevaporation preventionVSAvoidchip manipulation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system divides the fluid handling function into separate components: a reservoir chamber for fluid storage and a microfluidic chip for processing. The reservoir can be removed and replaced without manipulating the chip, allowing evaporation prevention while maintaining ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A reservoir chamber acts as an intermediary between the fluid source and the microfluidic chip. This intermediary component provides a stable fluid supply while allowing the chip to be manipulated independently, resolving the conflict between evaporation prevention and manipulation ease.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If direct contact between reservoirs and liquid source is used, then fluid handling is simple, but evaporation occurs during thermal processes

Engineering Contradiction:
Improvefluid handling simplicityVSAvoidevaporation prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The reservoir chamber is designed with a flexible seal that can be detached without breaking. This allows the reservoir to be easily connected and disconnected from the liquid source while maintaining a closed system that prevents evaporation during thermal processes.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The fluid handling system is segmented into a removable reservoir chamber and a separate liquid source. This segmentation allows simple connection/disconnection while maintaining evaporation prevention through the sealed reservoir design.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If contactless fluid dispensing is implemented, then evaporation is prevented and precision is improved, but device complexity increases

Engineering Contradiction:
Improvefluid dispensing precisionVSAvoidassembly complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system uses pneumatic pressure differentials between the reservoir chamber and the microfluidic chip to drive fluid flow. This pneumatic mechanism enables contactless dispensing with high precision while avoiding complex mechanical positioning systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The contactless fluid dispensing replaces complex mechanical positioning and alignment systems with a simpler pneumatic pressure-based system. This substitution achieves high precision dispensing while reducing overall device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents evaporation and allows for automated, parallelized fluid dispensing without direct contact, ensuring precise control over fluid release and maintaining droplet stability during thermal processes.

Implementation Method 1

at least two fluids in fluidic contact and enclosed inside the non-compressible compartment, one of the two fluids being gas, wherein the fluid to be released has a density superior to the compressible fluid

Methodology Applied
Scientific EffectDensity difference: Density Gradient

Implementation Method 2

The assembly is placed in a pressure-controlled environment, allowing the compressible fluid to be pressurized and thus enabling a contactless release of the fluid through the channel

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 3

The solution effectively prevents evaporation and allows for automated, parallelized fluid dispensing without direct contact, ensuring precise control over fluid release and maintaining droplet stability during thermal processes

Methodology Applied
Scientific EffectEvaporation prevention: Evaporation

Data Source

PatentUS12496578B2Assembly for pressure controlled fluid release and its method therefore
Publication Date: 2025.12.16 STILLA TECH
  • US12496578B2 patent drawing
  • US12496578B2 patent drawing
  • US12496578B2 patent drawing

AI summary

The invention relates to an assembly for contactless pressure-controlled release of a fluid comprising a non-compressible compartment, at least two fluids in fluidic contact and enclosed inside the non-compressible compartment, one of the two fluids being compressible, and one channel for fluid flow.