Pressure Cooker Dual-Sensor Validation to Prevent Explosion Risk

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Solution Overview

Problem

Existing cooking appliances with pressure chambers are at risk of explosion due to excessive pressure buildup, and current safety measures, such as pressure sensors, are prone to failures and disturbances, leading to potential damage or destruction.

Innovation Solution

Incorporating a dual-sensor system with a pressure sensor and a temperature sensor that uses a physical relationship to validate pressure measurements by converting them into temperature values, allowing the appliance control to abort the cooking process if deviations exceed a predetermined tolerance, ensuring safe operation and preventing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a pressure sensor is used to monitor pressure in the pressure chamber, then pressure control is improved, but the reliability of safety protection deteriorates because the pressure sensor is prone to failures and disturbances

Engineering Contradiction:
Improvepressure measurementVSAvoidsafety protection
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

A temperature sensor is introduced as an intermediary measurement element that indirectly verifies pressure values. The temperature sensor measures the actual temperature in the pressure chamber, and this measured temperature is converted into a comparable pressure value using stored vapor pressure curve data. This intermediary measurement path allows cross-verification of the primary pressure sensor readings without directly adding another pressure sensor, thereby improving reliability while maintaining measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements a feedback mechanism where the appliance control continuously compares the directly measured pressure value with the indirectly derived pressure value from temperature measurement. When deviations exceed a predetermined tolerance, the system triggers safety measures such as aborting the cooking process. This feedback loop ensures that sensor failures or disturbances are detected and corrected, enhancing the reliability of safety protection while maintaining accurate pressure control.

Inventive Principle:
Principle #23Feedback

2Reliability

If safety devices are added to prevent excessive pressure, then safety is improved, but the device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidsensor system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The temperature sensor serves multiple functions: it monitors the actual temperature for cooking control purposes and simultaneously provides an indirect pressure verification path for safety protection. By making the temperature sensor multi-functional, the system achieves enhanced safety without adding dedicated safety sensors, thereby avoiding increased device complexity while improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its existing temperature measurement capability to serve the additional function of pressure verification. Instead of requiring separate safety sensors, the system makes the temperature sensor work harder by utilizing its measurements for both cooking control and safety monitoring. This self-service approach allows the system to improve its own safety without external additions that would increase complexity.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If pressure measurement is performed in the pressure reduction line, then pressure monitoring is simplified, but measurement precision deteriorates due to susceptibility to disturbances and failures

Engineering Contradiction:
Improvepressure monitoringVSAvoidpressure value
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The temperature sensor acts as an intermediary that measures the actual conditions in the pressure chamber without being subjected to the disturbances in the pressure reduction line. The measured temperature is then converted into a comparable pressure value using stored vapor pressure curves. This intermediary approach provides an alternative measurement path that is not affected by disturbances in the pressure reduction line, thereby improving measurement precision while maintaining ease of operation through indirect measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of directly measuring pressure in the disturbed pressure reduction line, the system creates a copy of the pressure information through temperature measurement and conversion using stored vapor pressure curve data. This copied pressure value reflects the actual conditions in the pressure chamber without being affected by disturbances in the pressure reduction line, thereby improving measurement precision while maintaining the simplicity of indirect measurement.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This dual-sensor approach significantly enhances safety by providing double confirmation of pressure values, reducing the risk of explosion and allowing for precise control of the cooking process, while also enabling the detection of sensor failures and improper venting, thus preventing accidents.

Implementation Method 1

a pressure sensor (32) for measuring the pressure in the pressure chamber (26)

Methodology Applied
Scientific EffectPressure measurement:

Implementation Method 2

a temperature sensor (34) for measuring the temperature in the pressure chamber (26)

Methodology Applied
Scientific EffectTemperature measurement:

Implementation Method 3

a vapor pressure curve is stored as a function of the temperature for salt-free water

Methodology Applied
Scientific EffectVapor pressure curve relationship:

Implementation Method 4

a heating device (15) for heating the liquid to be cooked in the pressure chamber (26)

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 5

a venting device (36) with which the atmosphere in the pressure chamber (26) can be vented to the environment

Methodology Applied
Scientific EffectPressure release: Depressurisation

Data Source

PatentEP2674080B2Cooking device for cooking a food dish that is liquid or has a high liquid component and method for operating such a cooking device
Publication Date: 2021.07.21 MKN MASCHINENFABRIK KURT NEUBAUER GMBH & CO KG
  • EP2674080B2 patent drawingFigure 1~2
  • EP2674080B2 patent drawing

AI summary

The cooking device (10) comprises a cover (18) for a crucible (16), a pressure chamber (26) arranged in the crucible, and a pressure sensor (32) that is arranged, such that it measures the pressure in the pressure chamber. A device controller (30) is connected to the pressure sensor and a temperature sensor (34), such that its temperature measurement values of the temperature sensor and the pressure measurement values of the pressure sensor are fed. The device controller is constructed, such that it derives a plausibility check of the result of the comparison operation. An independent claim is included for a method for operating a cooking device.