In-Cylinder Pressure Injection Control for Engine Startup

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Solution Overview

Problem

Current engine systems face challenges in determining the readiness of cylinders for ignition/injection, particularly during engine startup, leading to delayed startup and increased emissions due to incomplete ignition in the first cylinder.

Innovation Solution

The method involves monitoring in-cylinder pressure to determine a pressure-related parameter exceeding a threshold, followed by a diagnostic test to assess the cylinder's readiness for injection/ignition, potentially replacing the cam sensor's function with in-cylinder pressure signals, and using these signals to phase the injection/ignition event.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional cam sensor phasing is used to determine injection timing, then the system can identify cylinder readiness for ignition, but engine startup is delayed due to skipping the first cylinder to avoid incomplete ignition

Engineering Contradiction:
Improveignition completenessVSAvoidengine startup time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention changes the decision parameter from cam sensor position signals to in-cylinder pressure parameters. By monitoring pressure-related parameters (such as pressure rise rate, peak pressure, or integrated pressure area) and comparing them against threshold values, the system can determine cylinder readiness based on actual thermodynamic conditions rather than fixed mechanical positions, enabling injection in the first cylinder when conditions are favorable

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the mechanical cam sensor system with a pressure-based detection system. Instead of using mechanical position sensing to determine cylinder phase, the system uses in-cylinder pressure sensors to detect thermodynamic conditions, substituting mechanical position-based control with pressure-based control to eliminate startup delays

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the cam sensor is used to determine cylinder phasing for injection/ignition, then injection timing can be controlled, but the system complexity increases with additional sensors

Engineering Contradiction:
Improveinjection timing controlVSAvoidsensor system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The in-cylinder pressure sensor serves multiple functions: it determines cylinder readiness for injection, phases the injection/ignition event, and can be used for combustion analysis. This multi-functionality eliminates the need for separate cam sensors while maintaining injection timing control capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention extracts the cylinder readiness determination function from the cam sensor system and implements it through pressure parameter analysis. By taking out this specific function and implementing it through pressure monitoring, the system reduces sensor complexity while maintaining control capability

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-generated harmful factors

If injection is performed in the first cylinder during engine startup, then emissions from unburned fuel are reduced, but incomplete ignition may occur due to low cylinder gas pressure and temperature

Engineering Contradiction:
Improveemissions from unburned fuelVSAvoidignition completeness
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The system uses real-time pressure feedback from in-cylinder sensors to determine whether conditions are favorable for injection. By continuously monitoring pressure-related parameters and comparing against thresholds, the system receives feedback on cylinder readiness, enabling injection only when thermodynamic conditions support complete combustion, thus reducing emissions without sacrificing ignition reliability

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces emissions from unburned fuel, enables a cleaner stop-start strategy, and allows for faster engine startup by identifying favorable gas conditions for injection, potentially eliminating the need for a cam sensor.

Implementation Method 1

monitoring, with the at least one pressure sensor, of the in-cylinder pressure

Methodology Applied
Scientific EffectPressure sensing:

Data Source

PatentEP2556232B1Injection control method
Publication Date: 2018.08.15 DELPHI INT OPERATIONS LUXEMBOURG SARL
  • EP2556232B1 patent drawingFigure 1
  • EP2556232B1 patent drawingFigure 2
  • EP2556232B1 patent drawingFigure 3

AI summary

A method of determining whether a cylinder (1, 2, 3, 4) in an engine system (90) comprising a plurality of cylinders is ready for injection/ignition, the method comprising: monitoring (122) the in-cylinder pressure of each of the plurality of cylinders within the engine system; determining (124) a pressure related parameter for each cylinder within the engine system; wherein, in the event that the pressure related parameter in a given cylinder exceeds a first threshold, the method further comprises performing a diagnostic test in order to determine whether the given cylinder is ready for injection/ignition.