Pressure management warming headrest

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Solution Overview

Problem

Existing pressure management devices for surgical headrests are inadequate for patients in supine and side-laying positions, and they fail to effectively warm the patient's head during surgery, leading to heat loss and inefficient use of storage space.

Innovation Solution

A pressure management warming headrest that integrates a spacer layer, a heating layer with a self-regulating PTC heating element, and a pressure management layer of bonded foam layers, designed to accommodate various patient sizes and positions, with a compact storage option.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing pressure management devices with round holes or recesses are used, then pressure management for the occiput is provided, but the device is not well suited to the anatomy of the human head in supine or side-laying positions

Engineering Contradiction:
Improvepressure management effectivenessVSAvoidanatomical adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The headrest device incorporates a contoured shape with a depression that dynamically adapts to different head positions and anatomies. The depression is configured to receive the occiput when the patient is in a supine position, and the overall contoured design allows the device to accommodate both supine and side-laying positions, providing reliable pressure management across multiple anatomical configurations.

Inventive Principle:
Principle #15Dynamics

2Reliability

If foam-based pressure management devices are used, then pressure management is provided, but the devices are bulky and take up considerable storage space

Engineering Contradiction:
Improvepressure management functionVSAvoidstorage space
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The heating element is nested within the foam structure of the headrest device. The heating element can be positioned within a cavity or channel formed in the foam, allowing the thermal management component to be integrated without significantly increasing the external dimensions or storage volume of the device while maintaining the pressure management function of the foam.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If the patient's head is left uncovered during surgery, then surgical access is improved, but significant heat loss occurs from the head

Engineering Contradiction:
Improvesurgical accessVSAvoidheat loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The device merges pressure management and thermal management functions into a single integrated headrest system. The foam structure provides pressure relief while the integrated heating element compensates for heat loss, allowing the patient's head to remain covered and protected without compromising surgical access or thermal stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heating element utilizes electrical energy conversion to thermal energy through resistive heating. The heating element converts electrical power into thermal energy to warm the patient's head, counteracting heat loss during surgery without requiring physical contact or complex thermal transfer mechanisms.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides effective pressure management and convective warming for patients in both supine and side-laying positions, reducing heat loss and storage space requirements, while being adaptable to different patient sizes and easy to store.

Implementation Method 1

a heating layer including a heating member having a PTC heating element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a pressure management layer comprised of at least one foam layer

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Data Source

PatentUS10993557B2Pressure management warming headrest
Publication Date: 2021.05.04 AMERICAN STERILIZER CO
  • US10993557B2 patent drawing
  • US10993557B2 patent drawing
  • US10993557B2 patent drawing

AI summary

A pressure management device with an integrated warming apparatus that provides improvements to pressure management for patients in the supine and side-laying positions, warms a patient's head during surgery; and allows for compact storage. The pressure management device includes a pressure management layer and a heating layer having a heating member that includes a heating element.