Pressure Responsive Switch for Borehole Device Actuation

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Solution Overview

Problem

Existing pressure responsive switches for actuating devices in boreholes lack efficient mechanisms to utilize pressure differentials effectively, particularly in drilling operations where geophone devices and sampling tools require precise activation states to ensure functionality and protection.

Innovation Solution

A pressure responsive switch comprising a pressure response mechanism with a switch piston and cylinder, and a device actuator that interacts with the mechanism to actuate geophone devices and sampling tools based on pressure differential thresholds, utilizing fluid isolation systems and biasing devices to manage pressure communication and reciprocation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pressure responsive switch is used to actuate devices in boreholes, then device activation reliability is improved, but the complexity of the switch mechanism increases

Engineering Contradiction:
Improvedevice activation reliabilityVSAvoidswitch mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pressure responsive switch is divided into distinct functional segments: a pressure responsive mechanism that detects pressure differentials, and a device actuator that executes the activation. This segmentation allows each component to be optimized independently, improving reliability while managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a pressure responsive mechanism as an intermediary between the pressure differential environment and the device actuator. This intermediary converts pressure differentials into mechanical motion that reliably actuates the device, ensuring consistent activation without requiring direct complex interaction between pressure sources and device controls.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If fluid isolation systems are implemented to manage pressure communication, then pressure control precision is improved, but the device complexity increases

Engineering Contradiction:
Improvepressure control precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs flexible diaphragms as fluid isolation elements that selectively communicate pressure differentials to the pressure responsive mechanism. These thin film barriers provide precise pressure control by allowing only specific pressure signals to pass through while blocking others, achieving accurate pressure differentiation without requiring complex valve or sensor systems.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables reliable activation of geophone devices and sampling tools between operative and non-operative states, enhancing seismic signal transmission and sample collection while protecting sensitive equipment from drilling-induced damage.

Implementation Method 1

A pressure responsive switch responsive to a pressure differential acting on the switch

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

biasing devices to manage pressure communication and reciprocation

Methodology Applied
Scientific EffectElastic potential energy: Spring

Data Source

PatentUS10217583B2Pressure responsive switch for actuating a device
Publication Date: 2019.02.26 HALLIBURTON ENERGY SERVICES INC
  • US10217583B2 patent drawing
  • US10217583B2 patent drawing
  • US10217583B2 patent drawing

AI summary

A switch responsive to a pressure differential, including a pressure response mechanism for providing a pressure response in response to the pressure differential and a device actuator arranged to interact with the pressure response mechanism and to utilize the pressure response of the pressure response mechanism to actuate a device. The device actuator actuates the device to an operative state when the pressure differential is below a lower pressure differential threshold, and may actuate the device to a non-operative state when the pressure differential is above an upper pressure differential threshold.