Pressure-Sensitive Element Using Contact Area Capacitance

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Solution Overview

Problem

Conventional pressure-sensitive elements have a narrow pressing force measurement range and complex structures, which limit their effectiveness on free-form surfaces such as those found in humanoid robots and automotive interiors.

Innovation Solution

A pressure-sensitive element with a dielectric layer between conductive members, detecting pressing force based on variations in electrostatic capacitance due to changes in the contact area rather than distance, featuring a simple structure and wide measurement range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a pressure-sensitive element uses a configuration that detects pressing force based on distance change between electrodes (as in PTL 3), then pressing force can be detected, but the pressing force measurement range becomes relatively narrow

Engineering Contradiction:
Improvepressing force measurement rangeVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the detection parameter from distance change to contact area change. The pressure-sensitive element uses a conductive elastomer whose contact area with the conductive substrate changes under pressing force, and this area change is detected as capacitance variation. This parameter change enables a wider pressing force measurement range while keeping the structure simple.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a pressure-sensitive element uses a connecting part with crank-shaped bend structure (as in PTL 2), then detection elements can be connected, but the structure becomes complex

Engineering Contradiction:
Improveconnection of detection elementsVSAvoidstructure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges the connection function and the pressure-sensitive function into a single integrated structure. The conductive elastomer serves both as the pressure-sensitive material and as the connecting element between detection points, eliminating the need for separate crank-shaped bend structures while maintaining ease of manufacture.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If a pressure-sensitive element uses conductive threads with distance-based detection (as in PTL 1), then pressing force can be detected, but the pressing force measurement range becomes relatively narrow

Engineering Contradiction:
Improvepressing force measurement rangeVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the detection parameter from distance change to contact area change. The pressure-sensitive element uses a conductive elastomer whose contact area with the conductive substrate changes under pressing force, and this area change is detected as capacitance variation. This parameter change enables a wider pressing force measurement range while keeping the structure simple.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a wider range of pressing force measurement with improved pressure sensitivity and a simplified structure, effectively addressing the limitations of existing technologies.

Implementation Method 1

The detector detects pressing force based on a variation in electrostatic capacitance between the first conductive member and the second conductive member

Methodology Applied
Scientific EffectElectrostatic capacitance: Capacitance

Implementation Method 2

The pressure-sensitive part has a first conductive member (11) that has elasticity

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10908034B2Pressure-sensitive element and steering device
Publication Date: 2021.02.02 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10908034B2 patent drawing
  • US10908034B2 patent drawing
  • US10908034B2 patent drawing

AI summary

The present disclosure provides a pressure-sensitive element having a relatively wide pressing force measurement range and a relatively simple structure. Pressure-sensitive element is provided with pressure-sensitive part that receives pressing force and detector that detects the pressing force, and has a structure described below. That is, pressure-sensitive part has first conductive member that has elasticity, second conductive member, and dielectric body. Dielectric body is disposed between first conductive member and second conductive member, and at least partially covers the surface of first conductive member or second conductive member. Detector detects pressing force based on a variation in electrostatic capacitance between first conductive member and second conductive member.