Rainout control in a pressure support system

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Solution Overview

Problem

Conventional airway pressure support devices face issues with rainout, where humidity condenses within the airflow path, causing discomfort and therapy disruption, and existing solutions like heated hoses are impractical and costly due to the need for extensive heating elements and added weight.

Innovation Solution

A pressure support system that includes a control system to measure water vapor or condensation levels and generate control signals to adjust environmental parameters, such as temperature, using an HVAC system to reduce the likelihood of rainout, and optionally adjusts the breathing gas to exhaled gas ratio within the airflow path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If heated hoses are used to prevent rainout, then rainout is reduced, but device complexity and cost increase due to extensive heating elements

Engineering Contradiction:
ImproverainoutVSAvoidheating elements
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent introduces an environmental control device as an intermediary system that controls the ambient temperature surrounding the airflow path. Instead of directly heating the hose internally, the system uses an environmental chamber or room temperature control to indirectly prevent condensation by maintaining the surrounding environment at a temperature that prevents rainout, thereby reducing the need for extensive internal heating elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical heating element system with an environmental control system that uses ambient temperature management. The control system monitors conditions and adjusts environmental parameters (such as room temperature or localized environmental chamber temperature) to prevent condensation, substituting direct mechanical heating with environmental parameter control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If heated hoses are used to prevent rainout, then rainout is reduced, but weight increases due to added heating components

Engineering Contradiction:
ImproverainoutVSAvoidheating components
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The environmental control device acts as an intermediary that prevents rainout through ambient temperature control rather than requiring heavy internal heating components in the hose. The system controls the environment around the airflow path to prevent condensation, eliminating the need for weight-added heating elements within the movable hose components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If environmental control is implemented, then rainout is reduced, but device complexity increases due to control system

Engineering Contradiction:
ImproverainoutVSAvoidcontrol system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The control system implements feedback by monitoring environmental parameters and airflow conditions, then automatically adjusting environmental control settings to maintain optimal temperature and prevent condensation. This automated feedback loop reduces the need for complex manual control mechanisms while effectively managing rainout prevention.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively minimizes rainout occurrences by dynamically controlling environmental conditions, enhancing patient comfort and reducing the need for extensive heating, thus overcoming the limitations of conventional rainout control techniques.

Implementation Method 1

rainout, where humidity condenses within the airflow path

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

generate control signals to adjust environmental parameters, such as temperature, using an HVAC system

Methodology Applied
Scientific EffectTemperature control: Heating

Data Source

PatentUS10792458B2Rainout control in a pressure support system
Publication Date: 2020.10.06 KONINKLIJKE PHILIPS NV
  • US10792458B2 patent drawing
  • US10792458B2 patent drawing
  • US10792458B2 patent drawing

AI summary

A pressure support system includes a pressure generating device, an airflow path, and a control system. The control system is structured to determine a first measurement indicative of an amount of water vapor in the airflow path or an amount of condensation in the airflow path and generate a number of control signals structured to control an environmental control device structured to control an environmental parameter in an environment including the pressure support system, wherein the control signals are generated based on at least the first measurement and are configured to cause the environmental control device to adjust the environmental parameter in a manner that will reduce a degree or a likelihood of rainout in the airflow path, and transmit the control signals to the environmental control device so that it may be controlled to reduce the degree or likelihood of rainout.