Pressure-Sensed Water Level Control for Continuous Overflow Protection

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Solution Overview

Problem

Existing water level detection systems for bathtubs and other water-containing vessels are limited by their material specificity and inability to provide continuous, accurate water level detection, leading to inefficiencies in overflow protection and user personalization.

Innovation Solution

A water level detection system utilizing a pressure sensor connected to an airtight tube within the water-containing vessel, which communicates with a control unit to dynamically control water temperature and level based on pressure data, enabling continuous and accurate detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing water level detection systems are used, then material specificity is limited and detection accuracy is insufficient, but the system complexity and cost increase

Engineering Contradiction:
Improvewater level detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical float-based water level detection systems with a pressure sensing system. The pressure sensor measures water pressure at a fixed depth, and water level is calculated based on the pressure differential, eliminating complex mechanical moving parts while achieving continuous accurate detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an airtight tube as an intermediary element that transmits water pressure to the pressure sensor. This allows the sensor to be positioned away from direct water contact while still accurately measuring water level through pressure transmission via the air-filled tube.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional water level detection methods are used, then overflow protection is intermittent, but the detection system becomes less reliable

Engineering Contradiction:
Improveoverflow protection reliabilityVSAvoiddetection continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent enables continuous water level monitoring by using a pressure sensor that continuously measures pressure differential. Unlike intermittent mechanical switches, the electronic pressure sensing system provides constant feedback, ensuring reliable overflow protection at all times.

Inventive Principle:
Principle #20Continuity of useful action

3Adaptability or versatility

If pressure sensing is used for water level detection, then material compatibility improves, but installation complexity increases

Engineering Contradiction:
Improvevessel material compatibilityVSAvoidinstallation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The pressure sensing system is designed to be universally compatible with various vessel materials including acrylic, fiberglass, and steel. The electronic pressure sensor and airtight tube configuration can be adapted to different tub types without requiring material-specific detection mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate and continuous water level detection, enabling dynamic control of water temperature and level, thereby enhancing overflow protection and user personalization, and is compatible with various vessel materials.

Implementation Method 1

A pressure sensor, spaced apart from the water-containing vessel, is in fluid communication with the airtight tube and is configured to detect a pressure of the air within the airtight tube

Methodology Applied
Scientific EffectPressure sensing: Pressure Increase

Implementation Method 2

An airtight tube is positioned within the water-containing vessel and is configured to prevent contact between water from the water-containing vessel and air within the airtight tube, while maintaining fluid communication for pressure transmission

Methodology Applied
Scientific EffectPressure transmission through air: Pressure Gradient

Data Source

PatentUS12346139B2Water level detection via pressure sensing device
Publication Date: 2025.07.01 KOHLER CO(US)
  • US12346139B2 patent drawing
  • US12346139B2 patent drawing
  • US12346139B2 patent drawing

AI summary

A water level detection system includes a water containing vessel, an airtight tube fluidly coupled to the water containing vessel, a pressure sensor fluidly coupled to the airtight tube, and a water level control unit communicably coupled to the pressure sensor. The water level control unit is configured to control at least one of a height of water within the water containing vessel or a temperature of the water based on pressure data from the pressure sensor.