Pressurized Actuator Compartments With Shared Power Switching

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Solution Overview

Problem

Existing industrial actuators require excessive cabling and complex switch management for purging and pressurizing compartments to prevent explosive gas ingress, complicating safety measures.

Innovation Solution

An industrial system with a primary and secondary compartment, a power line, and switches, where a secondary switch in the primary compartment controls all secondary devices, reducing cabling and simplifying safety by allowing independent purging and pressurizing of compartments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dedicated power line and switch are used for each chamber, then electrical safety is ensured, but cabling complexity and switch management become excessive

Engineering Contradiction:
Improveelectrical safetyVSAvoidcabling complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the power supply control for multiple chambers into a single power line that passes through multiple chambers sequentially. Instead of having separate power lines for each chamber, one power line serves all chambers with switches positioned within each chamber to control power distribution to devices in that specific chamber.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent segments the power control function by placing individual switches within each chamber rather than having external control for each chamber. This allows each chamber to independently control its own power consumption while sharing the common power line infrastructure.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple switches are operated to disconnect power supply to multiple motors, then electrical safety is maintained, but the number of operations increases reducing safety

Engineering Contradiction:
Improveelectrical safetyVSAvoidswitch operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Each chamber is equipped with its own switch that can independently control power to devices in that chamber. The chamber itself serves its own power control needs without requiring external intervention for each device, simplifying the overall operation while maintaining safety.

Inventive Principle:
Principle #25Self-service

3Reliability

If excessive cabling is used to supply power to each chamber independently, then electrical isolation is ensured, but installation complexity and cost increase

Engineering Contradiction:
Improveelectrical isolationVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple power lines into a single common power line that serves all chambers. This merging reduces the total amount of cabling required while maintaining electrical isolation through the use of switches within each chamber that can open or close the circuit as needed.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20260061232A1Industrial System and Method of Controlling Industrial System
Publication Date: 2026.03.05 ABB (SCHWEIZ) AG
  • US20260061232A1 patent drawing
  • US20260061232A1 patent drawing
  • US20260061232A1 patent drawing

AI summary

An industrial system includes an industrial actuator including a primary compartment containing a primary electric device and a secondary compartment containing a secondary electric device; a pressure system generating an overpressure in the primary compartment and in the secondary compartment with respect to the exterior region; a power line for supplying electric power to each primary electric device and each secondary electric device; a primary switch provided on the power line arranged to selectively connect and disconnect power supply to each primary electric device and each secondary electric device; and a secondary switch provided on the power line arranged to selectively connect and disconnect power supply to each secondary electric device, the secondary switch being positioned inside the primary compartment.