Pressurized Gel Formulation with Gas Propellant

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Solution Overview

Problem

Current sunscreen and other topical formulations are often perceived as heavy, sticky, or greasy, leading to poor user compliance due to aesthetically unpleasing application processes and uneven coverage, which can result in inadequate application and wastage.

Innovation Solution

A pressurized gel formulation co-mingled with a whipping agent, such as a gas propellant, is developed to create a whipped product that maintains pressure until all formulation is expelled, providing even coverage and improved user experience without the propellant co-mingling with the product.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional sunscreen formulations are used, then the product provides sun protection, but the formulation is perceived as heavy, sticky, or greasy leading to poor user compliance

Engineering Contradiction:
Improveuser complianceVSAvoidheavy, sticky, or greasy perception
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent transforms the physical state and texture parameters of the sunscreen formulation by incorporating gas propellants and whipping agents, changing it from a conventional heavy, sticky gel to a lightweight, airy whipped foam that expands upon dispensing, thereby improving user compliance while maintaining sun protection efficacy

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The formulation utilizes phase transition of gas propellants from compressed liquid/gas state in the canister to expanded foam state upon dispensing, creating a lightweight whipped texture that eliminates the heavy, sticky perception while delivering adequate sunscreen coverage

Inventive Principle:
Principle #36Phase transitions

2Reliability

If more sunscreen is applied to ensure adequate coverage, then better protection is achieved, but the heavy and sticky texture makes application less appealing

Engineering Contradiction:
Improvesunscreen coverageVSAvoidapplication process
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The whipped foam formulation changes the density and volume parameters of the product, allowing a larger volume of sunscreen to be applied with less perceived weight and stickiness, making the application process more appealing while ensuring adequate coverage through the expanded foam structure

Inventive Principle:
Principle #35Parameter changes

3Reliability

If sunscreen is applied liberally as instructed, then adequate protection is achieved, but the product becomes wasteful and difficult to apply evenly

Engineering Contradiction:
Improveprotection effectivenessVSAvoidproduct wastage
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The whipped foam formulation optimizes the volume-to-mass ratio and spreadability parameters, allowing the product to be applied evenly across the skin surface with better distribution control, reducing both wastage and ensuring reliable protection effectiveness

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If conventional gel formulations are used, then the product maintains stability, but the formulation is difficult to spread evenly on skin

Engineering Contradiction:
Improveformulation stabilityVSAvoidspreadability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent modifies the rheological and textural parameters of the formulation by incorporating gas propellants and whipping agents, transforming the dense gel structure into a lightweight whipped foam that maintains compositional stability while significantly improving spreadability and ease of application on skin

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a lightweight, easily spreadable, and aesthetically pleasing whipped gel that ensures confident sunscreen coverage while maintaining moisturization and protection properties, improving user compliance and application efficiency.

Implementation Method 1

The gas propellant is added in sufficient amounts to be dispersed in the formulation

Methodology Applied
Scientific EffectGas dispersion: Dispersion (of waves)

Implementation Method 2

the package maintains at least a minimal amount of pressure to maintain the whipping agent dispersed in the formulation

Methodology Applied
Scientific EffectPressure maintenance: Pressurisation

Implementation Method 3

the component is present in the package in sufficient amounts and pressure to expel the formulation as a whipped formulation upon application of external force on the formulation in the package

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Data Source

PatentUS11964035B2Whipped gel formulations
Publication Date: 2024.04.23 FORMULATED SOLUTIONS LLC
  • US11964035B2 patent drawing
  • US11964035B2 patent drawing

AI summary

The present disclosure relates to, inter alia, a gel formulation in a package, the package may be pressurized. The formulation comprises one or more active agents and is co-mingled with a gas propellant prior to being filled under pressure into the package. The gas propellant is added in sufficient amounts to be dispersed in the formulation; the pressurized package is under sufficient pressure suitable to maintain the first gas propellant dispersed in the formulation. The pressurized package is under sufficient pressure to expel the formulation as a whipped gel formulation upon application of external force on the formulation in the package. The present disclosure also relates to, inter alia, a method of preparing the disclosed formulation; a package comprising the disclosed formulation, and a method of using the disclosed formulation.