Dual-Container Mixing Dispenser With Pressurized Transfer
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing devices for preparing and dispensing mixed substances are limited by the need for gravity-driven dispensing, which restricts their use based on the orientation and properties of the first substance, particularly preventing the use of viscous substances.
Innovation Solution
A device design that allows for the first substance to be pressurized within a container and dispensed into a second container through a rotational alignment of outlets, facilitated by a piston or pressurized medium, with a third opening in the second container for direct removal of the mixed substance, and a closure part that connects and rotates with the containers.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If gravity-driven dispensing is used, then the device structure is simple, but the device cannot handle viscous substances and is limited by orientation
Solution Approach 1:
The first substance is pre-filled into the first container in a controlled environment (e.g., filling station) before the device is used by the end user. This preliminary filling action allows the device to be sealed and pressurized, enabling it to function independently of gravity and orientation during actual use.
Solution Approach 2:
A pressurized medium (gas or liquid under pressure) is introduced into the first container to actuate the piston and drive the first substance through the outlet formation into the second container. This pneumatic/hydraulic mechanism replaces gravity-driven flow, allowing viscous substances to be dispensed in any orientation.
2Adaptability or versatility
If a piston and pressurized medium are used, then viscous substances can be dispensed, but the device complexity increases
Solution Approach 1:
The piston mechanism serves multiple functions: it acts as a barrier to separate the pressurized medium from the first substance during filling, a dispensing mechanism to push the substance through the outlet, and a pressure transmission element to convert pressurized medium energy into substance flow. This multi-functionality reduces the need for additional separate components.
Solution Approach 2:
The device is divided into separate fillable containers (first container with piston, second container) that can be independently filled and sealed. This segmentation allows each container to be optimized for its specific function and enables flexible assembly and disposal configurations.
3Productivity
If the mixed substance must pass back through the first container, then the device structure is simplified, but the dispensing efficiency is reduced
Solution Approach 1:
Instead of having the mixed substance return through the first container to the application end, the design inverts the flow path by providing a third opening directly in the second bottom of the second container. This allows the mixed substance to be removed directly from the second container where it was created, eliminating the inefficient return path.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables flexible handling and efficient mixing and dispensing of substances regardless of orientation, accommodating various viscosities and allowing for separate filling and pressurization of containers, enhancing usability and efficiency.
Implementation Method 1
a pressurized medium is further introduced through the opening, in case of the piston is provided for on a side of the piston facing away from the first substance
Implementation Method 2
the alignment clearing the way for the first substance into the second container, optionally assisted by gravity
Data Source
AI summary
A device for preparing and dispensing a mixed substance has a first container containing a first substance and a second container containing a second substance, the containers having a common central axis. The first container has a ceiling with an optional first opening, a first wall, and a first base, the second container having a second wall and a second base, the first base having an outlet formation which can be closed by a closure part. The closure part forms a lid for the second container by connection to a free edge of the second wall. The outlet formation is brought into alignment with a second opening in the closure part by rotating the first container relative to the closure part, clearing the way for the first substance into the second container. The mixed substance can be removed from the device through a third opening in the container bottom.


