Prestressed Concrete Steel Breakage Detection With Delayed Evaluation

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Solution Overview

Problem

Existing methods for evaluating breakage in prestressed concrete structures, such as bridges, are prone to errors due to the inability to distinguish between noise from external sources like automobiles and elastic waves generated by PC steel material breakage, leading to inaccurate assessments.

Innovation Solution

A structure evaluation system utilizing sensors to detect elastic waves and an evaluator that waits for a second period after initial wave detection exceeding a threshold, allowing differentiation between breakage and re-fixation waves to accurately assess PC steel material integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If sensors detect elastic waves immediately when magnitude exceeds threshold, then response speed is improved, but measurement precision deteriorates due to inability to distinguish breakage waves from noise

Engineering Contradiction:
Improveresponse speedVSAvoidbreakage detection accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The system performs preliminary detection of elastic waves and waits for a predetermined period before making the final breakage determination. This preliminary action allows the system to capture initial wave signals quickly while using the time delay to filter out noise, thereby resolving the contradiction between fast response and accurate detection.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The predetermined time period acts as an intermediary mechanism between wave detection and breakage determination. During this interval, the system processes the detected waves and distinguishes between actual breakage signals and noise, enabling both rapid response and precise measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If evaluation is performed immediately after wave detection, then productivity is improved, but reliability deteriorates due to interference from initial breakage waves

Engineering Contradiction:
Improveevaluation efficiencyVSAvoidbreakage evaluation accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary wave detection and then waits for a predetermined period before conducting the final breakage evaluation. This approach maintains high productivity by quickly detecting waves while ensuring reliability by allowing the initial breakage waves to subside before making the final determination.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The evaluation process is divided into distinct periods: an initial detection period followed by a predetermined waiting period, and then a final evaluation period. This periodic structure allows the system to maintain efficiency while improving accuracy by evaluating at the appropriate time when interference has reduced.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If sensors continuously monitor elastic waves, then measurement precision is improved, but use of energy increases

Engineering Contradiction:
Improvebreakage detection accuracyVSAvoidsensor energy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

Instead of continuous monitoring, the system uses periodic action by only activating full evaluation processes when elastic waves are detected. The sensors can operate in a lower-power standby mode and only perform intensive detection and evaluation when necessary, thereby reducing energy consumption while maintaining detection precision.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise identification of PC steel material breakage by reducing interference from initial breakage waves, ensuring accurate evaluation and reducing inspection burdens.

Implementation Method 1

a plurality of sensors 20 detect elastic waves generated in prestressed concrete 10

Methodology Applied
Scientific EffectElastic wave propagation: Vibration

Data Source

PatentUS12422410B2Structure evaluation system, structure evaluation apparatus, and structure evaluation method
Publication Date: 2025.09.23 KK TOSHIBA
  • US12422410B2 patent drawing
  • US12422410B2 patent drawing
  • US12422410B2 patent drawing

AI summary

A structure evaluation system includes a plurality of sensors and an evaluator. The plurality of sensors detect elastic waves generated in prestressed concrete in which a prestressed concrete steel material is internally provided. The evaluator evaluates a breakage of the prestressed concrete steel material based on elastic waves detected for a second period, which is a period after the elapse of a first period from a point in time when a magnitude of the elastic waves detected by the plurality of sensors is greater than or equal to a threshold value.