Pretreated Clay for Selective Caffeine Adsorption

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Solution Overview

Problem

Existing decaffeination methods using absorbent clays like bentonite often remove not only caffeine but also other desirable compounds from coffee and tea, affecting the beverage's quality by removing flavor, color, and aroma components.

Innovation Solution

A pretreated clay composition is developed by first adsorbing non-caffeine molecules such as chlorogenic acid lactones and phenylindanes onto a clay composition, which is then used to selectively remove caffeine from solutions, minimizing the removal of other organic molecules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If absorbent clays like bentonite are used to remove caffeine from solutions, then caffeine removal efficiency is improved, but other desirable compounds (flavor, color, aroma components) are also removed

Engineering Contradiction:
Improvecaffeine removal efficiencyVSAvoidloss of non-caffeine molecules
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The clay composition is pretreated by contacting it with a solution containing non-caffeine molecules before using it to remove caffeine from the beverage solution. This preliminary action of adsorbing non-caffeine molecules onto the clay surface creates a selective adsorption capability, allowing the clay to preferentially bind caffeine while minimizing further adsorption of non-caffeine compounds during the decaffeination process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the surface properties and adsorption characteristics of the clay composition through pretreatment. By modifying the clay's adsorption parameters through preliminary exposure to non-caffeine molecules, the clay develops enhanced selectivity for caffeine molecules, thereby improving caffeine removal efficiency while preserving other desirable beverage components

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If conventional clay treatment is used to extract caffeine, then decaffeination is achieved, but the quality of the beverage deteriorates due to removal of flavor and aroma components

Engineering Contradiction:
Improvecaffeine extractionVSAvoidbeverage quality
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The clay composition undergoes preliminary treatment by contacting with solutions containing non-caffeine molecules such as phenols, polyphenols, lactones, tannins, and phenylindanes. This pre-adsorption of non-caffeine compounds onto the clay surface creates a selective barrier that prevents the clay from adsorbing these quality-critical molecules during subsequent decaffeination, thereby maintaining beverage flavor, aroma, and overall quality

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The pretreated clay composition acts as a selective intermediary between the beverage solution and the caffeine molecules. The clay's modified surface properties serve as a mediator that facilitates caffeine removal while blocking the interaction between the clay and non-caffeine molecules that contribute to beverage quality, thus achieving decaffeination without quality deterioration

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process allows for a 97-98% reduction in caffeine while preserving 50% or more of non-caffeine molecules, maintaining the quality of the beverage by preferentially adsorbing caffeine and minimizing the adsorption of non-caffeine compounds, thus retaining flavor, aroma, and other desirable components.

Implementation Method 1

bringing a clay composition into contact with the pretreatment solution to form the treated clay composition, on which at least one of the non-caffeine molecules is adsorbed

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

selectively adsorbing the caffeine molecules onto a treated clay composition

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11647768B2Pretreated clay composition and process for selective removal of planar molecules from solutions
Publication Date: 2023.05.16 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11647768B2 patent drawing
  • US11647768B2 patent drawing

AI summary

A process of forming a treated clay composition, a process of decaffeination, and a treated clay composition are shown. The process of forming the treated clay composition includes providing a first solution of caffeine molecules and non-caffeine molecules, extracting the caffeine molecules to form a pretreatment solution, and bringing a clay composition into contact with the pretreatment solution to form the treated clay composition, on which at least one of the non-caffeine molecules is adsorbed. The process of decaffeination includes providing a solution of caffeine and non-caffeine molecules, and bringing the solution into contact with a treated clay composition. The treated clay composition includes organic molecules adsorbed on mineral layers of a clay. The organic molecules are non-caffeine molecules from a pretreatment solution.