Primary Amine Aerogel Synthesis for Stable CO2 Capture

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Solution Overview

Problem

Current CO2 capture materials face challenges such as high production costs, inefficiencies in CO2 absorption, and oxidative instability due to harsh deprotection processes and incompatible monomer reactivity, limiting their effectiveness and economic viability.

Innovation Solution

A support-free, organic polymer material using primary amines with aza-quaternary alpha-carbons is synthesized through a thermodynamically favorable process, employing amine-convertible monomers like methacrylamide, allowing for milder reaction conditions and faster production, resulting in improved CO2 capture capacity and oxidative stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If harsh deprotection processes are used to produce amine-containing polymers, then CO2 capture capacity is improved, but oxidative stability deteriorates and manufacturing costs increase

Engineering Contradiction:
ImproveCO2 capture capacityVSAvoidoxidative stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the deprotection process by using milder conditions (lower temperature, lower pH stress) compared to conventional harsh methods. This is achieved through selecting appropriate deprotection reagents and optimizing reaction conditions to convert protected amine monomers into free amines while preserving the polymer structure's oxidative stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary protection of amine groups during monomer synthesis before polymerization, allowing the polymerization to proceed under optimal conditions without amine interference. The deprotection is then performed as a controlled subsequent step, preventing premature oxidation and improving overall process efficiency and material stability.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If harsh deprotection processes are used to produce amine-containing polymers, then CO2 capture capacity is improved, but manufacturing costs increase

Engineering Contradiction:
ImproveCO2 capture capacityVSAvoidmanufacturing costs
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent optimizes reaction parameters including temperature, time, and reagent concentration to achieve effective deprotection under milder conditions. This reduces energy consumption and minimizes the need for expensive specialized equipment and safety infrastructure required for harsh process conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs readily available, inexpensive deprotection reagents and monomers that can be handled under standard laboratory conditions, eliminating the need for costly specialized chemicals and extreme processing conditions, thereby reducing overall manufacturing costs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If conventional polymerization methods are used with amine monomers, then polymerization proceeds efficiently, but amine functionality is lost due to side reactions

Engineering Contradiction:
Improvepolymerization efficiencyVSAvoidamine functionality
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent protects amine groups by converting them to stable derivatives (such as carbamates or carbamoyl groups) before polymerization. This preliminary protection prevents side reactions during polymerization while maintaining the ability to recover the free amine functionality afterward through controlled deprotection.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a protecting group as an intermediary structure that temporarily masks the reactive amine functionality during polymerization. This intermediary form allows efficient polymerization to proceed without amine interference, and can be subsequently removed to reveal the desired amine-containing polymer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new material achieves high CO2 capture capacity, superior oxidative stability, and reduced manufacturing costs, enabling efficient CO2 capture from atmospheric and point sources with enhanced structural tunability and compatibility with common cross-linkers.

Implementation Method 1

Amine-containing polymers are one promising type of material for CO2 capture

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

causing a deprotection reaction with the polymer to form an isocyanate, decomposing the isocyanate to form a polymer containing primary amines

Methodology Applied
Scientific EffectChemical reaction (deprotection): Chemical Bonding

Data Source

PatentUS12496571B2Primary amine aerogel and method of manufacture
Publication Date: 2025.12.16 XEROX CORP
  • US12496571B2 patent drawing
  • US12496571B2 patent drawing
  • US12496571B2 patent drawing

AI summary

A polymer compound containing groups having the chemical structure:where NH2 is a primary amine, and R is not hydrogen, and a polymer backbone wherein two of the R groups are part of the polymer backbone. A method of synthesizing a polymer includes polymerizing amine-convertible monomers to produce a polymer, causing a deprotection reaction with the polymer to form an isocyanate, decomposing the isocyanate to form a polymer containing primary amines. A method to separate CO2 from other gases comprising using a sorbent containing a polymer compound having the structure:where NH2 is a primary amine, and R is not hydrogen, and a polymer backbone wherein two of the R groups are part of the polymer backbone.