Primary-Side Feedback Voltage Control for High-Power Converters

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Solution Overview

Problem

Conventional power converters with primary-side feedback control are limited to low-power applications due to their inability to maintain stable voltage regulation under high-load conditions, especially in discontinuous conduction mode, leading to large output voltage variations.

Innovation Solution

A voltage control method for power converters that includes a transformer circuit with primary and secondary windings, where the current from the primary side winding is integrated to obtain an average voltage, compared with a reflected voltage from the secondary side winding, and the duty cycle of a switch is adjusted to stabilize the output voltage, enabling operation in continuous, discontinuous, and boundary conduction modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional primary-side feedback control is used to simplify circuit design, then device complexity is reduced, but voltage regulation deteriorates under high-load conditions

Engineering Contradiction:
Improvecircuit design complexityVSAvoidvoltage regulation stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent implements primary-side feedback control by sensing the primary side current, integrating it to obtain average voltage, comparing it with a reference voltage, and adjusting the duty cycle accordingly. This feedback mechanism enables the controller to maintain stable output voltage under varying load conditions without requiring complex secondary-side circuitry, thus resolving the contradiction between circuit simplicity and voltage regulation stability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the primary side winding itself to generate the feedback signal through current sensing and integration, eliminating the need for separate sensing components on the secondary side. The primary side current waveform contains the necessary information for voltage regulation, allowing the system to self-regulate without external assistance, thereby maintaining both simplicity and stability.

Inventive Principle:
Principle #25Self-service

2Device complexity

If primary-side feedback control operates in discontinuous conduction mode, then circuit simplicity is maintained, but power handling capability is limited to low-power applications

Engineering Contradiction:
Improvecontrol circuit simplicityVSAvoidpower handling capability
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent employs dynamic conduction mode selection that adapts to load conditions. The controller automatically transitions between discontinuous conduction mode (DCM) for light loads and continuous conduction mode (CCM) for heavy loads based on the primary side current characteristics. This dynamic adaptation allows the simple primary-side feedback control to efficiently handle both low-power and high-power applications, expanding the power range while maintaining circuit simplicity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes its operational parameters (conduction mode) based on load requirements. By monitoring the primary side current waveform and switching between DCM and CCM operations, the controller optimizes performance across different power levels. This parameter change strategy enables the same simple control circuit to achieve both low-power efficiency and high-power capability without increasing complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively compensates for output current variations, improving voltage regulation and expanding the power range to high-power applications (over 40 W) while simplifying circuit design, reducing costs, and enhancing reliability.

Implementation Method 1

a transformer circuit including a first primary side winding, a second primary side winding, and a secondary side winding

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9281751B2Power converter with primary-side feedback control and voltage control method thereof
Publication Date: 2016.03.08 LITE ON TECH CORP
  • US9281751B2 patent drawing
  • US9281751B2 patent drawing
  • US9281751B2 patent drawing

AI summary

A voltage control method for a power converter includes: acquiring a current of a first primary side winding of a transformer circuit of the power converter; integrating the acquired current to obtain an average voltage; comparing the average voltage with a reflected voltage associated with a current of a secondary side winding of the transformer circuit; and adjusting a duty cycle of a switch of the power converter based on an obtained comparison result for adjustment of an output voltage of the power converter.