Primary-Side LED Charge Status Indicator Circuit

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Solution Overview

Problem

Traditional AC-DC chargers with secondary-side feedback control Flyback SMPS are inefficient and costly due to excessive components, and cannot be used with primary-side feedback control Flyback SMPS, as they result in higher no-load voltages and low efficiency.

Innovation Solution

A charger with a charge status indicator circuit comprising a detecting chip connected between the primary winding of the transformer and ground, a display module, and a comparing module that determines charging status using a frequency-electrical signal converter and error amplifier, allowing for efficient power conversion and reliable charge status display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional secondary-side feedback control circuit is used, then charge status indication is achieved, but device complexity increases and reliability decreases

Engineering Contradiction:
Improvecharge status indication reliabilityVSAvoidcircuit component count
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the charge status detection function from the traditional complex circuit and implements it within the primary control side using the existing primary auxiliary winding. The detecting chip integrates the detection functionality, eliminating the need for separate detection components like resistors 219, diode 220, transistor 222, and capacitor 213, thereby reducing device complexity while maintaining indication reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the primary auxiliary winding serve multiple functions: it provides feedback voltage for primary-side feedback control and simultaneously serves as the detection source for charge status indication. This multi-functional usage eliminates the need for separate detection components, reducing device complexity while ensuring reliable charge status indication.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If traditional detection circuit with resistors and diodes is used, then charge status is detected, but power conversion efficiency decreases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcharge status detection accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent enables the primary auxiliary winding to self-serve dual purposes: providing feedback for power control and serving as the detection source for charge status. By using the inherently generated feedback voltage without requiring additional detection components, the system achieves accurate charge status detection while minimizing energy loss, as no additional current paths through resistors or diodes are created.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If traditional circuit with voltage drop detection is used, then charge status indication is achieved, but power conversion efficiency is reduced

Engineering Contradiction:
Improvecharging efficiencyVSAvoidcharge status indication
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent utilizes the feedback voltage from the primary auxiliary winding, which is inherently generated during normal operation, to determine charge status. The detecting chip monitors this feedback voltage to identify different charging stages (constant current, constant voltage, and full charge). This feedback-based approach eliminates the need for additional current paths through detection components, ensuring accurate charge status indication while maintaining high power conversion efficiency.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient power conversion and reliable charge status indication in primary-side feedback control Flyback SMPS, reducing component count and costs while maintaining high efficiency.

Implementation Method 1

a detecting chip for monitoring charge status connected between the primary winding of transformer and ground

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a frequency-electrical signal converter for converting the working frequency to an electrical signal which is proportional to the charging current

Methodology Applied
Scientific EffectFrequency to electrical signal conversion:

Implementation Method 3

an error amplifier for comparing the sample electrical signal with a reference value and outputting an electrical signal which is proportional to the charging current

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentUS8427114B2Apparatus for controlling LED indicator of charging status at the primary control side of an AC-DC power charger
Publication Date: 2013.04.23 FREMONT MICRO DEVICES SHENZHEN LTD
  • US8427114B2 patent drawing
  • US8427114B2 patent drawing
  • US8427114B2 patent drawing

AI summary

The present invention relates to a charge status indicator and a charger. The charger comprises a charging power supply and a charge status indicator, wherein, the charge status indicator comprises a detecting chip for monitoring charge status connected between the primary winding of transformer and ground, and a display module used for displaying the charge status, wherein, said detecting chip for monitoring charge status comprising: a detecting module for detecting the charging state of the charge power supply; a comparing module for determining the current charge status based on the detected charging state. By employing the charger or the charge status indicator for a charger, a primary-side feedback control Flyback SMPS may be employed, just a simple and reliable circuit is needed, and higher efficient can be achieved.