Print Inspection Alignment Regions for Conveyance Misalignment
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Solution Overview
Problem
Conventional print inspection methods suffer from print position misalignment due to conveyance errors, leading to decreased alignment accuracy and quality degradation in print products.
Innovation Solution
An image processing apparatus determines an alignment region based on the print position misalignment amount between a reference and inspection image, performing alignment within this region to improve accuracy.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If alignment is performed using the region outside the sheet, then the overall alignment process is simplified, but the alignment accuracy deteriorates due to print position misalignment
Solution Approach 1:
The patent divides the alignment process into two distinct stages: first, a rough alignment using the region outside the sheet to establish initial position relationship; second, a precise alignment using only the pattern region inside the sheet to correct print position misalignment. This segmentation allows each stage to optimize for its specific purpose, resolving the contradiction between operational simplicity and alignment accuracy.
Solution Approach 2:
The patent performs preliminary alignment using the region outside the sheet before performing the final precise alignment using the pattern region. This preliminary action establishes an initial alignment state that simplifies the subsequent precise alignment process, allowing the system to achieve both ease of operation and high measurement precision through staged alignment operations.
2Reliability
If the entire image region is used for alignment, then the alignment process is more robust, but the alignment accuracy decreases due to conveyance position misalignment
Solution Approach 1:
The patent applies different alignment strategies to different regions: the region outside the sheet is used for rough alignment to establish overall position, while the pattern region inside the sheet is used for precise alignment to correct print position misalignment. This local differentiation ensures that each region contributes its specific strength to the overall alignment process, achieving both robustness and precision.
Solution Approach 2:
The patent segments the alignment function into two specialized sub-functions: rough alignment using external region and precise alignment using internal pattern region. This segmentation allows the system to maintain robustness through the rough alignment stage while achieving high precision in the final alignment stage, resolving the contradiction between reliability and measurement precision.
Data Source
AI summary
An image processing apparatus that inspects a print product includes: an obtainment unit configured to obtain a print position misalignment amount between a reference image, which is a reference of an inspection, and an inspection image, which is a target of the inspection; a determination unit configured to determine an alignment region in the inspection image based on the print position misalignment amount, the alignment region being for alignment between the inspection image and the reference image and including a pattern included in the inspection image; and an alignment unit configured to perform alignment between the inspection image and the reference image based on the alignment region.


