Print Control Apparatus Remote Setup Automation
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Solution Overview
Problem
The existing printing systems require a significant amount of time and manual intervention for setup processes before starting a print operation, which reduces productivity and necessitates operators to wait until the setup is complete, especially when the operation panel is fixed to the device.
Innovation Solution
A print control apparatus that includes an acquisition unit to set the apparatus condition and print start time via a portable terminal, and a setup execution unit that automates the setup process to ensure completion by the designated print start time, allowing for remote initiation and reducing the need for on-site operator presence during setup.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the setup process is performed manually before printing, then the printing system can operate, but the setup time is long and reduces productivity
Solution Approach 1:
The system performs the setup process automatically in advance before the scheduled print start time. The print control apparatus receives print data, determines the setup completion time, and automatically executes the setup process (including paper feed, platen cover closure, and other preparations) before the printing operation begins, eliminating manual waiting time
Solution Approach 2:
The printing system performs self-setup operations automatically without requiring manual intervention. The image forming apparatus executes the setup process autonomously based on received print data and scheduled timing, including automatic paper feeding, cover closure, and other preparatory actions
2Device complexity
If the operation panel is fixed to the image forming apparatus, then the device structure is simplified, but operators must be present on-site during setup
Solution Approach 1:
The system introduces a communication interface as an intermediary between the operator and the image forming apparatus. The print control apparatus receives print data and setup instructions from external devices ( PCs, portable terminals) via communication networks, allowing operators to initiate and monitor the setup process remotely without being physically present at the device
Solution Approach 2:
The system replaces manual mechanical operations with automated electronic control. Instead of requiring operators to manually feed paper, close covers, and perform other physical setup actions, the system uses electronic signals and automated mechanisms to execute these operations remotely
3Extent of automation
If the setup process is automated, then operator presence is reduced, but the system must calculate and manage setup completion timing
Solution Approach 1:
The system implements feedback control by monitoring the setup process progress and comparing it against the scheduled print start time. The print control apparatus determines whether the setup will be completed in time, and can adjust or notify accordingly, ensuring that automated setup operations are completed before printing begins
Data Source
AI summary
A print control apparatus includes an acquisition unit and a setup execution unit. The acquisition unit acquires, from a portable terminal, setting of an apparatus condition of an image forming apparatus that performs printing on continuous paper and of a print start time at which the image forming apparatus starts the printing. The setup execution unit starts a setup process for the image forming apparatus such that the setup process is completed by the print start time on the basis of the setting of the apparatus condition acquired by the acquisition unit. The setup process is performed for the image forming apparatus to perform the printing.