Print Controller Sheet Substitution Logic

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Solution Overview

Problem

Printer systems face challenges in managing prohibited types of sheets during sample printing, as they need to switch to substitute sheets efficiently to avoid errors and optimize resource usage, especially when index sheets are more expensive or need specific handling.

Innovation Solution

An information control apparatus with a controller in the print server system that identifies prohibited sheets and automatically switches to preset substitute sheets during printing, ensuring seamless operation and minimizing the use of expensive index sheets by reprinting index information on substitute sheets or using larger sheets to accommodate tab information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the printer uses prohibited sheet types (e.g., index sheets) for check sheet output during printing, then the printing process can proceed without interruption, but expensive index sheets are wasted and resource optimization is compromised

Engineering Contradiction:
Improveprinting continuityVSAvoidindex sheet consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The system performs preliminary identification of prohibited sheet types before they are used for check sheet output. The controller checks whether the currently fed sheet belongs to a prohibited type (such as index sheets) and switches to a substitute sheet type in advance, preventing waste before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces expensive, valuable index sheets with cheaper substitute sheet types for check sheet output. The substitute sheets are ordinary sheets that can be discarded without significant loss, while index sheets are preserved for their intended primary use.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Loss of substance

If the printer automatically switches sheet types during printing, then resource optimization improves, but system complexity increases due to additional control mechanisms

Engineering Contradiction:
Improvesheet resource optimizationVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The controller implements a feedback mechanism that continuously monitors the type of sheet being fed and automatically adjusts sheet selection based on predefined rules. When a prohibited sheet type is detected, the system feeds a substitute sheet instead, creating a closed-loop control system that optimizes resource usage.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-service by automatically identifying prohibited sheet types and switching to appropriate substitutes without requiring external intervention. The controller autonomously manages sheet selection based on stored prohibited type information, reducing the need for manual monitoring or complex external control systems.

Inventive Principle:
Principle #25Self-service

3Loss of substance

If the system prohibits certain sheet types from being used as check sheets, then resource efficiency improves, but operational flexibility decreases

Engineering Contradiction:
Improvesheet usage efficiencyVSAvoidsheet type flexibility
Core Design Contradiction:
Loss of substanceVSAdaptability or versatility

Solution Approach 1:

The system maintains universality by allowing multiple sheet types to serve as substitutes for prohibited types. Instead of rigidly restricting to a single alternative, the controller can select from various substitute sheet types based on availability and suitability, preserving operational flexibility while achieving resource optimization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system changes the parameter of sheet type selection dynamically based on the detected sheet type and predefined substitution rules. When a prohibited type is identified, the controller adjusts the sheet selection parameter to choose an appropriate substitute, maintaining adaptability through parameter modification rather than structural complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11050896B2Information control apparatus, print system, and non-transitory computer readable medium
Publication Date: 2021.06.29 FUJIFILM BUSINESS INNOVATION CORP
  • US11050896B2 patent drawing
  • US11050896B2 patent drawing
  • US11050896B2 patent drawing

AI summary

An information control apparatus controls a printer device. The printer device performs printing on a sheet fed from a sheet feeder in accordance with a print instruction. The information control apparatus includes a controller. In a case in which the printer device outputs a check sheet while the print instruction is being executed, if a sheet to be used as the check sheet is a prohibited type of sheet to be prohibited from being used as the check sheet, the controller performs control so that the prohibited type of sheet will be switched to a sheet which is preset as a substitute type of sheet and the sheet feeder will feed the sheet preset as the substitute type of sheet.