Print Head Control Circuit Footer Null Data for Residual Charge

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Solution Overview

Problem

Image forming apparatuses using light emitting elements face issues with unintended light emission due to residual electric charge, leading to reduced image quality and increased energy consumption, particularly in laser optical systems.

Innovation Solution

The apparatus incorporates a control circuit that adds footer null image data after original image data to the print head, ensuring the light emitting elements are turned off accurately, and includes a switch to disconnect current supply when necessary, thereby preventing unintended light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If light emitting elements are controlled based on original image data only, then the control is simple, but unintended light emission occurs due to residual electric charge in capacitors

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidunintended light emission
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The control circuit performs preliminary action by adding null image data (footer data) after the original image data. This footer data contains information that causes the light emitting elements to turn off, which is done in advance before the actual image formation completes. By preparing this turn-off command beforehand through the footer data, the system ensures that residual electric charge in capacitors does not cause unintended light emission, while keeping the control logic relatively simple.

Inventive Principle:
Principle #10Preliminary action

2Speed

If laser optical system is used for exposure, then high-speed scanning is achieved, but energy consumption increases and operation sound is generated

Engineering Contradiction:
Improvescanning speedVSAvoidenergy consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical laser optical system (which requires high-speed rotating polygon mirrors and moving components) with a solid-state print head using light emitting elements such as LEDs or OLEDs. This substitution eliminates the need for mechanical scanning components, thereby reducing energy consumption and eliminating operation sounds while maintaining exposure functionality. The light emitting elements can be precisely controlled based on image data without requiring high-speed mechanical movement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If laser optical system with scanning mechanism and lens group is used, then exposure is achieved, but the system becomes physically large

Engineering Contradiction:
Improveexposure functionalityVSAvoidsystem size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent replaces the bulky mechanical laser optical system including scanning mechanisms and lens groups with a compact solid-state print head. The print head uses an array of light emitting elements (LEDs or OLEDs) that can be directly positioned close to the photoconductive drum, eliminating the need for complex optical paths, scanning mirrors, and focusing lenses. This substitution dramatically reduces the physical size of the exposure system while maintaining full exposure functionality through direct light emission onto the drum surface.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces unintended light emission and enhances image reproducibility by ensuring precise control over light emitting elements, improving energy efficiency and image quality.

Implementation Method 1

a print head using LEDs (or an arrangement of LED chips)

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

OLEDs or organic electroluminescence (EL) elements are formed on a substrate

Methodology Applied
Scientific EffectOrganic electroluminescence (EL): Electroluminescence

Implementation Method 3

Image forming apparatuses, such as printers, copiers, and multi-functional peripherals (MFPs), using an electrophotographic process are known

Methodology Applied
Scientific EffectElectrophotographic process: Photoconductivity

Data Source

PatentEP3705947B1Image forming apparatus
Publication Date: 2022.10.19 TOSHIBA TEC KK
  • EP3705947B1 patent drawingFigure 1~3
  • EP3705947B1 patent drawingFigure 4~5
  • EP3705947B1 patent drawingFigure 6

AI summary

An image forming apparatus includes a print head and a control circuit. The print head includes a plurality of light emitting elements arranged in a main scanning direction and a plurality of drive circuits corresponding to the light emitting elements, respectively. The control circuit is configured to add footer null image data after original image data corresponding to an image portion to be formed by one of the light emitting elements. The control circuit is configured to supply the original image data followed by the footer null image data to the print head, and cause the one of the light emitting elements to emit light in accordance with the original image data and then to be turned off in accordance with the footer null image data.