Thermal Print Head Spatial Frequency Preheating Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional color recording methods using thermal print heads often result in unnecessary preheating of pixels, leading to increased power consumption and inefficient color development, especially when forming low-frequency images, as heat from one pixel can propagate to adjacent pixels.

Innovation Solution

An image forming apparatus with a print head that uses distinct heating pulses for preheating and color development, adjusting the temperature and duration based on the spatial frequency of the image, and employing a layered imaging material with different activation temperatures for each color layer to control heat application precisely.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If preheating is performed on all pixels before color development, then color development can be facilitated, but unnecessary preheating occurs in low-frequency images leading to increased power consumption

Engineering Contradiction:
Improvecolor development effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies different preheating strategies to different pixel regions based on image spatial frequency. High-frequency image regions receive standard preheating treatment, while low-frequency image regions receive reduced or skipped preheating. This local differentiation ensures that preheating is applied only where necessary, reducing unnecessary energy consumption while maintaining effective color development in regions that require it.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent dynamically adjusts the preheating temperature parameter based on the detected spatial frequency of the image. When low spatial frequency is detected, the preheating temperature is reduced or preheating is omitted entirely. This parameter change allows the system to adapt to different image types and avoid unnecessary preheating energy consumption in low-frequency images while maintaining adequate preheating for high-frequency images.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If heat is applied to develop color of one pixel, then color development is achieved, but heat propagates to adjacent pixels causing unnecessary preheating

Engineering Contradiction:
Improvecolor development accuracyVSAvoidenergy propagation loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent performs preliminary detection of image spatial frequency characteristics before initiating the color development process. Based on this preliminary analysis, the system pre-determines which pixels require preheating and which do not. This preliminary action prevents unnecessary heat propagation to adjacent pixels by avoiding preheating in low-frequency regions where heat would otherwise be wasted.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent incorporates feedback from spatial frequency detection into the preheating decision-making process. The system continuously monitors image characteristics and adjusts preheating application accordingly. When low spatial frequency is detected, the feedback mechanism triggers reduced or skipped preheating, preventing energy loss through unnecessary heat propagation to adjacent pixels while maintaining color development accuracy where needed.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces unnecessary preheating, minimizes power consumption, and enhances the accuracy of color development by tailoring heat application to the specific requirements of each pixel, improving the efficiency and quality of image formation.

Implementation Method 1

a print head including heating elements for applying a thermal energy to an imaging material having a plurality of color developing layers

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Implementation Method 2

the plurality of color developing layers corresponding to a plurality of colors and configured to develop colors when heated

Methodology Applied
Scientific EffectThermal activation: Heating

Data Source

PatentUS11806998B2Image forming apparatus and image recording method
Publication Date: 2023.11.07 CANON KK
  • US11806998B2 patent drawing
  • US11806998B2 patent drawing
  • US11806998B2 patent drawing

AI summary

An image forming apparatus includes a print head including heating elements for applying a thermal energy to an imaging material, an operation unit configured to operate the plurality of heating elements of the print head by using a first pulse for preheating the color developing layers and a second pulse for developing the colors of the color developing layers, and a generation unit configured to, in a case where a spatial frequency of the image to be recorded based on image data for forming an image on the imaging material is lower than a predetermined frequency, generate the first pulse so that a temperature to be applied to the imaging material by the first pulse is lower than a temperature to be applied to the imaging material in a case where the spatial frequency of the image data is equal to or higher than the predetermined frequency.