Print Inspection Control for Selective Blank Page Checking
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Solution Overview
Problem
Conventional inspection systems fail to account for the varying inspection needs of blank pages in printed materials, particularly in cases where the blank side is not part of the product, leading to unnecessary inspections or missed defects.
Innovation Solution
An inspection system and apparatus that allows for switching between inspecting or not inspecting blank pages based on predetermined settings, using a reference image to determine if a scanned image corresponds to a blank page.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If all blank pages are inspected using a reference image, then inspection coverage is improved, but inspection efficiency deteriorates due to unnecessary inspections of blank pages that are not part of the product
Solution Approach 1:
The patent applies local quality by differentiating the inspection treatment based on the specific characteristics of each blank page. Instead of uniformly inspecting all blank pages, the system identifies blank pages that are actually part of the product (e.g., blank pages in stamp sets where the glue surface needs inspection) versus blank pages that are not part of the product (e.g., insert sheets). This selective inspection approach ensures reliable inspection coverage for relevant blank pages while avoiding unnecessary inspections that reduce efficiency.
Solution Approach 2:
The patent utilizes parameter changes by modifying the inspection parameters based on the page type and product characteristics. The system changes the inspection setting parameter dynamically - when a blank page is identified as part of the product, inspection is enabled with appropriate reference images; when a blank page is identified as not part of the product, inspection is disabled. This parameter adjustment resolves the contradiction by adapting inspection behavior to specific contextual conditions.
2Productivity
If blank pages are excluded from inspection, then inspection efficiency is improved, but measurement precision deteriorates due to missed defects on blank pages that are part of the product
Solution Approach 1:
The patent resolves this contradiction through local quality by implementing differentiated inspection strategies based on the functional characteristics of blank pages. The system identifies whether a blank page serves a functional purpose within the product (such as the glue surface of stamps that customers visually inspect) versus being a non-functional element. This localized differentiation ensures that measurement precision is maintained for blank pages that are actually part of the product while improving overall inspection efficiency by excluding irrelevant blank pages.
Solution Approach 2:
The patent employs feedback mechanisms to determine whether blank pages should be inspected. The system uses feedback from product type identification, page position detection, and visual characteristics analysis to dynamically adjust inspection parameters. When feedback indicates that a blank page is part of the product (e.g., based on product category or visual cues), inspection is activated to maintain measurement precision. This feedback loop ensures that precision is not compromised while efficiency is improved through selective inspection.
3Reliability
If a reference image is generated for every page including blank pages, then inspection completeness is improved, but device complexity increases due to the need to handle multiple types of blank pages differently
Solution Approach 1:
The patent applies local quality to reduce device complexity by generating reference images selectively rather than universally. The system determines whether a blank page requires a reference image based on its functional relevance to the product. For blank pages that are part of the product (where defects matter), reference images are generated and stored. For blank pages that are not part of the product, reference image generation is skipped. This localized approach maintains inspection completeness for relevant pages while reducing the complexity of handling all possible page types uniformly.
Solution Approach 2:
The patent utilizes preliminary action by pre-identifying and classifying blank pages before the inspection process begins. The system performs preliminary analysis of page characteristics, product type, and position to determine which blank pages require reference images in advance. This preliminary classification allows the system to prepare appropriate reference images only for relevant blank pages, avoiding the complexity of generating and managing reference images for all pages uniformly while ensuring completeness for those that matter.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables targeted inspection of only necessary pages, improving efficiency and accuracy by reducing unnecessary inspections and ensuring all relevant defects are detected.
Implementation Method 1
a scanned image obtained by scanning an image printed on the printed material
Data Source
AI summary
The printing apparatus prints on a print medium based on print image data to generate a printed material and transmits/receives the print image data and print settings information of the print image data. The inspection apparatus receives the print image data and the print settings information, generates a reference image using the print image data and the print settings information, registers the generated reference image, stores settings information for inspecting the printed material, and performs an inspection of the printed material on a basis of the settings information, a scanned image of an image printed on the printed material and a reference image corresponding to the scanned image. In the inspection, if the settings information includes a predetermined setting, the inspection apparatus inspects a scanned image corresponding to a blank using a predetermined reference image.


