Print Component Logic Circuitry for Digital Pressurization Verification

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Solution Overview

Problem

Existing printing systems face challenges in reliably communicating with replaceable print apparatus components, particularly in verifying the successful pressurization of print material containers and detecting pneumatic stimuli, due to limitations in current communication protocols and sensor technologies.

Innovation Solution

The implementation of a logic circuitry package with a sensor cell array that uses strain gauges to detect deflections in the reservoir wall during pressurization, and alternative digital embodiments that emulate analog sensor outputs, allowing for validation by the print apparatus without complex analog hardware, facilitating communication through I2C or other protocols.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If strain gauge sensors are used to detect reservoir wall deflections during pressurization, then measurement precision of pressurization events is improved, but device complexity increases due to analog hardware requirements

Engineering Contradiction:
Improvepressurization detection accuracyVSAvoidanalog hardware complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex analog sensor hardware with a simplified digital sensing mechanism. Instead of using traditional strain gauge analog circuits, the invention employs a pressure-sensitive element that directly generates digital signals or simple analog signals that are easily converted to digital format, thereby maintaining pressurization detection accuracy while eliminating the need for complex analog signal conditioning circuits.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a simplified digital model or representation of the pressurization event. By using a pressure-sensitive element that outputs digital signals directly, the system captures the essential information about pressurization events without requiring complex analog signal processing, effectively copying only the necessary data in a simplified format.

Inventive Principle:
Principle #26Copying

2Ease of operation

If digital logic circuitry packages are implemented to communicate with print apparatus, then ease of operation is improved through standardized protocols, but manufacturing precision requirements increase for digital circuit integration

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidcircuit integration precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent implements a universal digital interface that can communicate with various print apparatus components using standardized protocols such as I2C. This single digital logic circuitry package design can be applied across multiple product lines and components, improving ease of operation and communication reliability while reducing the need for custom manufacturing for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs disposable or replaceable digital logic circuitry packages that are pre-assembled and tested as complete units. These packages can be easily replaced rather than repaired, reducing manufacturing precision requirements for field service while maintaining high communication reliability through factory-prepared integrated circuits.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If sensor cell arrays with strain gauges are used to detect pneumatic stimuli, then reliability of pressurization verification is improved, but loss of time increases due to analog signal processing requirements

Engineering Contradiction:
Improvepressurization verification reliabilityVSAvoidsignal processing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces time-consuming analog signal processing with direct digital signal generation or simple digital conversion. The pressure-sensitive elements generate digital signals that can be immediately processed by digital logic circuitry, eliminating the need for complex analog filtering, amplification, and conversion steps, thereby maintaining verification reliability while significantly reducing processing time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent performs signal conversion and processing preparation in advance by using pressure-sensitive elements that are pre-configured to output digital-compatible signals. This preliminary preparation of the signal format eliminates time-consuming conversion steps during actual pressurization verification, maintaining reliability while reducing real-time processing delays.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables reliable communication and verification of pressurization events, ensuring proper functioning of print components and improving the reliability of printing processes by using digital logic circuitry packages that can validate sensor readings and communicate effectively with print apparatuses.

Implementation Method 1

uses strain gauges to detect deflections in the reservoir wall during pressurization

Methodology Applied
Scientific EffectStrain gauge: Piezoresistive Effect

Data Source

PatentUS11345158B2Logic circuitry package
Publication Date: 2022.05.31 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11345158B2 patent drawing
  • US11345158B2 patent drawing
  • US11345158B2 patent drawing

AI summary

A logic circuitry package for a replaceable print apparatus component includes an interface to communicate with a print apparatus logic circuit and at least one logic circuit to transmit, via the interface, a limit parameter and a count threshold parameter. The logic circuit is to receive, via the interface, initial requests to read sensor IDs with the component connected to the apparatus and the apparatus not pneumatically actuating the component. The logic circuit is to transmit, via the interface, a resting state digital value in response to each initial request. The logic circuit is to receive, via the interface, further requests to read the sensor IDs with the component connected to the apparatus and the apparatus pneumatically actuating the component. The logic circuit is to transmit, via the interface, a further digital value in response to each further request.