Print Processing Device Optimizing Continuous Paper Utilization

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Solution Overview

Problem

Existing print processing systems face inefficiencies in managing continuous paper stocks, leading to waste and reduced productivity due to manual selection of paper for jobs without linked paper and job information, making it difficult for users to estimate and utilize remaining paper effectively.

Innovation Solution

A print processing device that uses paper information and job information to display executable print processes based on the remaining amount of continuous paper, allowing users to select the optimal paper for jobs and minimizing waste by linking paper and job data within the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If manual selection of continuous paper is used from multiple stacks, then users can select paper for print jobs, but paper waste increases and productivity decreases due to lack of linked paper and job information

Engineering Contradiction:
Improvepaper wasteVSAvoidmanual paper selection
Core Design Contradiction:
Loss of substanceVSEase of operation

Solution Approach 1:

The system automatically links paper information (remaining amounts, stack identifiers) with print process information by acquiring job details from the print server. This feedback mechanism enables the display to show which paper stacks can execute which print processes, eliminating manual selection and reducing paper waste through optimized automatic assignment.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The print processing device autonomously manages paper selection by automatically acquiring print process information, determining executable processes based on remaining paper amounts, and displaying optimal paper-job assignments without requiring manual user intervention for paper selection.

Inventive Principle:
Principle #25Self-service

2Loss of information

If paper information and print process information are not linked, then system complexity is reduced, but users cannot effectively estimate and utilize remaining paper

Engineering Contradiction:
Improvepaper utilization informationVSAvoidinformation linking system
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system merges paper information (remaining amounts, stack identifiers) with print process information (job details, required paper types) into a unified display. This combination enables users to see both the remaining paper status and the executable print processes simultaneously, providing complete paper utilization information without excessive complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The display unit serves multiple functions: it shows remaining paper amounts, identifies executable print processes, and provides paper-stack-to-job assignments. This multi-functionality delivers comprehensive paper utilization information through a single integrated interface, balancing information completeness with system simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of substance

If continuous paper stacks are frequently replaced due to poor utilization, then paper waste increases, but productivity decreases

Engineering Contradiction:
Improvepaper wasteVSAvoidprint process efficiency
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The system performs preliminary analysis by acquiring print process information from the print server and pre-determining which paper stacks can execute which print processes based on remaining amounts. This advance preparation enables optimized paper assignment before printing begins, reducing waste and minimizing replacements during operation, thereby maintaining high productivity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11392331B2Print processing device and non-transitory computer readable medium storing program causing computer to execute print process and processor
Publication Date: 2022.07.19 FUJIFILM BUSINESS INNOVATION CORP
  • US11392331B2 patent drawing
  • US11392331B2 patent drawing
  • US11392331B2 patent drawing

AI summary

Provided is a print processing device including a processor configured to: use paper information including at least information of remaining amounts of a plural stack of continuous paper as information of the continuous paper and print processing information including information of print processes; and display information of at least one of executable print processes that are executable based on paper information of specific continuous paper including information of a remaining amount of the specific continuous paper among the plural stacks of continuous paper.