Print Queue Sheet Shortage Prediction for Continuous Image Forming

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Solution Overview

Problem

Existing image forming apparatuses fail to provide precise and timely notifications when performing continuous printing with multiple jobs, leading to potential sheet shortages due to insufficient consideration of conveyance amounts and varying print settings, making it difficult for users to determine if printing can be continuously performed.

Innovation Solution

The image forming apparatus includes a control process that performs a reception process for multiple print jobs and outputs a predetermined notification before executing the first job, considering the sheet amount and rewindable amount, as well as print settings, to ensure appropriate timing for warnings and prevent interruptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If printing is continuously performed using multiple print jobs without interruption, then productivity is improved, but the ability to provide timely notification of sheet shortage is worsened

Engineering Contradiction:
Improvecontinuous printing efficiencyVSAvoidtimely notification of sheet shortage
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The system performs preliminary calculation of the total sheet amount required for all queued print jobs and compares it with the available roll paper amount before printing starts. This preliminary action enables the system to predict potential sheet shortages in advance and provide timely notifications to users, allowing them to prepare alternative rolls or adjust settings before the printing process begins, thus maintaining continuous printing efficiency while preventing information loss.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the printing operation is temporarily stopped to check sheet availability, then measurement precision of sheet amount is improved, but productivity is worsened

Engineering Contradiction:
Improvesheet amount verification accuracyVSAvoidprinting operation continuity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system calculates the total sheet amount required for all print jobs in the queue before printing begins, and verifies sheet availability in advance. This preliminary verification provides precise measurement of sheet requirements without interrupting the printing flow, as the decision about sheet sufficiency is made beforehand and the printing operation continues uninterrupted.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If notification is provided after printing starts, then productivity is maintained, but the ability to prevent sheet shortage is worsened

Engineering Contradiction:
Improveprinting operation continuityVSAvoidprevention of printing interruption
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system provides notification before printing starts by calculating total sheet requirements and comparing them with available roll paper amount. This preliminary notification allows users to take corrective actions such as loading alternative rolls or adjusting print settings before the printing process begins, thus preventing printing interruptions while maintaining continuous operation productivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system provides feedback to users about sheet availability status before printing begins, enabling users to make informed decisions about whether to proceed with printing or take alternative actions. This feedback mechanism ensures reliable prevention of printing interruptions while maintaining high productivity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250362851A1Image forming apparatus, control method of image forming apparatus, and recording medium
Publication Date: 2025.11.27 CANON KK
  • US20250362851A1 patent drawing
  • US20250362851A1 patent drawing
  • US20250362851A1 patent drawing

AI summary

One or more processors of an image forming apparatus executes the instructions to: perform a reception process of receiving a print instruction of continuously printing a plurality of jobs including a second job subsequent to a first job; and perform a control process of controlling output of predetermined notification before execution of a print process of a foremost job among the plurality of jobs, based on reception of a print instruction for the foremost job, in a case where a condition in which a print process is interrupted after completion of printing of the first job and before start of printing of the second job is satisfied in the reception of the print instruction in the reception process.