Print Verification System Evaluation via Virtual Printer

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Solution Overview

Problem

Current methods for verifying the functionality of a Print Verification System (PVS) are tedious and do not accurately reflect actual production processing, as they require manual preparation of test print jobs and switching to a test mode, which can lead to untested defect conditions and inaccurate verification.

Innovation Solution

A print system that uses bitmap images generated externally to evaluate the PVS, allowing any print job to act as a test job, eliminating the need for a test mode and enabling defects to be seeded into one version of the print job while another remains intact, with a virtual printer generating rasterized images for comparison with printed output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a specially prepared test print job is used to verify PVS functionality, then the PVS can be tested for defect detection, but the preparation process becomes tedious and time-consuming

Engineering Contradiction:
ImprovePVS functionality verificationVSAvoidtest job preparation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent uses a virtual printer to create a digital copy (rasterized image) of the expected output. This copy serves as the reference standard for defect detection, eliminating the need for manual preparation of test print jobs. The virtual printer generates the test data automatically from the original print job files.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system performs preliminary action by pre-generating the rasterized reference images using the virtual printer before actual printing occurs. This allows the PVS to be tested in advance without requiring physical test print jobs to be prepared manually.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the PVS is switched to test mode to compare reformatted page pairs, then defect detection capability is verified, but the system deviates from actual production processing

Engineering Contradiction:
Improvedefect detection accuracyVSAvoidproduction processing accuracy
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The virtual printer creates an accurate digital copy of the production processing output. By comparing the physical printed pages against this digital copy generated by the virtual printer, the system maintains the same comparison methodology used in production, ensuring test results accurately reflect real-world performance.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system segments the testing process into two independent paths: one through the physical printer for actual printing, and another through the virtual printer for generating reference images. This segmentation allows testing without requiring the PVS to switch modes, as each path operates independently using the same production processing logic.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If manual preparation of test print jobs is performed, then specific defect conditions can be tested, but the process becomes complex and tedious

Engineering Contradiction:
Improvedefect detection verificationVSAvoidtest job preparation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs self-service by automatically generating the test reference images through the virtual printer without requiring manual intervention. The original print job files are automatically processed to create the rasterized reference images, eliminating the need for operators to manually prepare test jobs while maintaining the ability to verify specific defect conditions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11341382B1Evaluation of print verification system
Publication Date: 2022.05.24 RICOH CO LTD
  • US11341382B1 patent drawing
  • US11341382B1 patent drawing
  • US11341382B1 patent drawing

AI summary

Systems and methods are provided for evaluation of a print verification system. One embodiment is a print system that includes a printer, a virtual printer, a print verification system, and a print server. The print server is configured to initiate an evaluation of the print verification system by providing a defective version of a print job to one of the printer and the virtual printer and providing a non-defective version of the print job to the other one of the printer and the virtual printer. The print server verifies functionality of the print verification system based on whether the print verification system detects the defects via comparison of the printed output of the print job by the printer against the bitmap image output of the print job by the virtual printer.